Omron RS4-2054102 Manuals

Manuals and User Guides for Omron RS4-2054102. We have 1 Omron RS4-2054102 manual available for free PDF download: User Manual

Omron RS4-2054102 User Manual (142 pages)

Brand: Omron | Category: Robotics | Size: 10.07 MB

Intended Audience
3
Applicable Products
3
Sections in this Manual

5
- Table of Contents
  6
Manual Information

10
- Page Structure
  10
- Special Information
  11
Terms and Conditions Agreement

12
Safety Precautions

15
- Definition of Precautionary Information
  15
- Symbols
  15
- Dangers
  16
- Warnings
  17
- Cautions
  19
Precautions for Safe Use

20
Precautions for Correct Use

22
Regulations and Standards

24
Related Manuals

26
- Related Product Manuals
  26
Terminology and Abbreviations

27
- Overview
  29
Intended Use

30
Robot Features

31
- Basic Robot Components
  31
- Front Panel
  33
- Connectors
  35
- XSYSTEM Cable
  37
Information Labels

38
- Robot Label
  38
- Controller Label
  39
Robot Configurations

40
- I4-350L
  40
- I4-450L
  40
- I4-550L
  40
- I4-550L (350 MM Z)
  41
- Mounting and Cabling Options
  41
Model Numbers

42
- Robot Model Numbers
  42
- Controller Model Numbers
  42
Optional Hardware

43
- IO Blox
  43
- T20 Pendant
  43
- IPC Application Controller
  44
- XIO Termination Block
  44
- Optional Cables
  45
  - Specifications
    49
Physical Specifications

50
- Robot Overall Dimensions
  50
- Mounting Flange Dimensions
  52
- Tool Flange Dimensions
  53
- Front Panel Dimensions
  53
- Robot Work Envelope Dimensions
  54
- Robot Weights
  55
Performance Specifications

56
- General Performance Information
  56
- Stopping Distances and Times
  56
Electrical Specifications

60
- Power Supply Specifications
  60
- XIO and TIO Connector I/O Specifications
  60
Environmental Specifications

62
Other Specifications

63
- Connector and Port Specifications
  63
- Mounting Hardware and Torques
  63
  - Installation
    65
Robot Installation Procedure

66
Mounting the Robot

67
- Robot Mounting Surface
  67
- Mounting Procedure
  67
Installing End-Of-Arm Tooling

69
Installing Optional Equipment

70
- Mounting External Equipment to the Robot
  70
Adjustable Hardstops

71
System Cable Installation

74
- System Cable Overview
  74
- System Cable Installation Procedure
  76
Connecting Digital I/O

77
Installing Safety Equipment

84
- Installing the Front Panel
  84
- Safety Circuits
  85
Supplying Power and Ground

92
- Grounding the System
  92
- 24 VDC Connections
  93
3-10 Verifying Installation

95
- Mechanical Checks
  95
- System Cable Checks
  95
- Safety Equipment Checks
  95
- Switch Position Checks
  97
Payload and Speed Considerations

100
Robot Control Modes

101
- Manual Mode
  101
- Automatic Mode
  101
Enabling and Disabling the Robot

103
- Enabling Robot High Power
  103
- Disabling High Power
  104
LED Indicator

105
Brake Operation

106
- Built-In Brake Release Button
  106
- Remote Brake Release
  107
Connecting to the Robot

108
- Initial Connection Procedure
  108
Manually Jogging the Robot

109
- Troubleshooting
  111
Fault Detection

112
Emergency Stop Troubleshooting

113
Error Messages

114
Field-Replaceable Items

118
Periodic Maintenance

119
- Periodic Maintenance Overview
  119
- Checking Safety Functions
  119
- Checking Fastener Torques
  120
- Checking Safety and Warning Labels
  120
- Checking for Oil Leaks
  121
- Lubricating Joint 3
  122
- Replacing Encoder Backup Batteries
  123
- Cleaning the Robot
  124
Non-Periodic Maintenance

125
- Replacing the Tool Flange
  125
A-1 Unpacking and Inspecting the Robot

128
- A-1-1 before Unpacking the Robot
  128
- A-1-2 Unpacking the Robot
  128
- Before Unpacking the Robot
  128
- Unpacking the Robot
  128
A-2 Repacking the Robot for Transport

130
Transportation and Storage Considerations

131
A-4 I/O Signal Numbering

132
- A-4-1 Input Signal Numbering
  132
- A-4-2 Output Signal Numbering
  132
A-5 Cable Pinouts

133
- A-5-1 XSYSTEM Cable Pinouts
  133
- XSYSTEM Cable Pinouts
  133
- XBELTIO Adapter Cable Pinouts
  134
- A-5-3 Belt Encoder Y-Adapter Cable Pinouts
  135

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Omron RS4-2054102 Manuals

Omron RS4-2054102 User Manual (142 pages)

Table of Contents

Sections in this Manual

Manual Information

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Related Manuals

Terminology and Abbreviations

Intended Use

Robot Features

Information Labels

Robot Configurations

Model Numbers

Optional Hardware

Physical Specifications

Performance Specifications

Electrical Specifications

Environmental Specifications

Other Specifications

Robot Installation Procedure

Mounting the Robot

Installing End-Of-Arm Tooling

Installing Optional Equipment

Adjustable Hardstops

System Cable Installation

Connecting Digital I/O

Installing Safety Equipment

Supplying Power and Ground

3-10 Verifying Installation

Payload and Speed Considerations

Robot Control Modes

Enabling and Disabling the Robot

LED Indicator

Brake Operation

Connecting to the Robot

Manually Jogging the Robot

Fault Detection

Emergency Stop Troubleshooting

Error Messages

Field-Replaceable Items

Periodic Maintenance

Non-Periodic Maintenance

A-1 Unpacking and Inspecting the Robot

A-2 Repacking the Robot for Transport

Transportation and Storage Considerations

A-4 I/O Signal Numbering

A-5 Cable Pinouts

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Omron Categories