Omron CK3W-MD7120 Motion Controller Manuals

Manuals and User Guides for Omron CK3W-MD7120 Motion Controller. We have 2 Omron CK3W-MD7120 Motion Controller manuals available for free PDF download: Hardware User Manual, User Manual

Omron CK3W-MD7120 Hardware User Manual (288 pages)

Programmable Multi-Axis Controller

Brand: Omron | Category: Controller | Size: 9 MB

Intended Audience
3
Applicable Products
3
Manual Structure
4
Page Structure
4
Special Information
5
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
13
Warranty, Limitations of Liability
13
Application Considerations
14
Disclaimers
14
Statement of Security Responsibilities for Assumed Use Cases and against Threats
15
Safety Precautions
16
Definition of Precautionary Information
16
Symbols
16
Warning
17
Cautions
19
Precautions for Safe Use
20
Precautions for Correct Use
25
Regulations and Standards
27
Conformance to EU Directives
27
Condition for Compliance with EU Directives
27
Conformance to UL and CSA Standards
28
Conformance to KC Certification
28
Versions
29
Checking Versions
29
Related Manuals
30
Terminology
31
Revision History
32
Introduction to Motion Controllers
33
Features and System Configuration
34
Motion Controller Features
34
Introduction to the System Configurations
34
Support Software
35
Basic Configuration
35
CK3W Unit Configuration
35
Ethercat Network Configuration
36
Basic Configuration
40
CK3W Unit Configuration
40
Ethercat Network Configuration
40
Connecting to the Power PMAC IDE
43
Ethernet Network Configuration
44
CPU Unit
47
Models and Specifications
47
Part Names and Functions
49
Operation Status Indicators
50
Watchdog Output Terminal Block
51
USB Memory Device
53
Power Supply Unit
54
Models and Specifications
54
Part Names and Functions
55
Axis Interface Unit
56
Models and Specifications
56
Part Names and Functions
58
Operation Status Indicators
59
Address Switch Setting
60
Encoder Connector Specifications
60
Encoder Loss Detection
66
Pulse Input Timing Specifications for Digital Quadrature Encoder
67
Input Specifications for Sinusoidal Encoder
69
Outflag Function
71
Amplifier Connector Specifications
72
Output Method
75
Directpwm Output Method
76
Flag Connection Terminal Block Specifications
77
General Digital I/O Connection Terminal Block Specifications
82
Digital I/O Unit
89
Models and Specifications
89
Part Names and Functions
93
Operation Indicators
94
Address Switch Setting
94
Terminal Arrangement
95
I/O Data
96
Analog Input Unit
98
Models and Specifications
98
Part Names and Functions
99
Operation Indicators
100
Address Switch Setting
100
Terminal Arrangement
101
Analog Input Data
102
Input Filter
103
Encoder Input Unit
105
Models and Specifications
105
Part Names and Functions
107
Operation Indicators
107
Address Switch Setting
107
Terminal Arrangement
108
Software Settings
108
Laser Interface Unit
110
Models and Specifications
110
Part Names and Functions
114
Operation Indicators
115
Address Switch Setting
115
Terminal Arrangement
116
XY2-100 Interface
116
SL2-100 Interface
120
PWM Output Function
124
TCR Output Function
126
Software Settings
128
Expansion Master Unit and Expansion Slave Unit
131
Models and Specifications
131
Part Names and Functions
132
Operation Indicators
133
System Configuration
133
Processing at Power on and Power off
136
Power on Operation
136
Power off Operation
136
Fail-Safe Circuits
138
Unit Installation
140
Installation in a Control Panel
140
Connection between Units
144
Mounting to DIN Track
145
DIN Track and Accessories
147
Assembled Appearance and Dimensions
148
Control Panel Installation
153
Temperature
153
Humidity
154
Vibration and Shock
155
Atmosphere
155
Electrical Environment
155
Grounding
160
Wiring
165
Power Supply Wiring
166
Power Supply Unit CK3W-PD048
166
Power Supply Used
166
Applicable Wires
166
Grounding
167
Required Tools
168
Connecting Ferrules
168
Connecting Twisted Wires/Solid Wires
168
Removing Wires
169
CPU Unit Wiring
171
Laying the Ethercat Network
171
Laying the Ethernet Network
176
Watchdog Timer Output Wiring
178
USB Memory Device Connection
181
Axis Interface Unit Wiring
182
Encoder Connector Wiring
182
Amplifier Connector Wiring
188
Flag Terminal Block/General I/O Terminal Block Wiring
190
Digital I/O Unit Wiring
197
Wiring the Terminals
197
Precautions When Connecting a Two-Wire DC Sensor
200
Precautions When Connecting to Digital Output
202
Analog Input Unit Wiring
204
Wiring the Terminals
204
Encoder Input Unit
208
Encoder Connector Wiring
208
Dedicated Cable
208
Laser Interface Unit
210
Galvo Scanner Connector Wiring
210
Laser Connector Wiring
212
Expansion Master Unit and Expansion Slave Unit Wiring
214
Troubleshooting
215
Types of Errors
216
Using the Indicators to Check Errors
217
Indicator Types
217
Procedure for Identifying Errors
217
Troubleshooting for Errors
219
Fatal Errors in the CPU Unit
219
Non-Fatal Errors in the CPU Unit
220
Initialization of CPU Unit Using USB Memory
223
Sys.status Register
224
Sys.status Register List
224
Details of Flags
225
Ethernet/Ip Connection Status Codes and Troubleshooting
234
Inspection and Maintenance
237
Cleaning and Inspection
238
Cleaning
238
Periodic Inspections
238
Maintenance Procedures
240
Unit Replacement Precautions
240
Backup
240
Unit Replacement
240
Appendices
243
A-1 General Specifications
245
A-2 Dimensions
246
A-2-1 CPU Unit
246
CPU Unit
246
A-2-2 Power Supply Unit
247
A-2-3 Axis Interface Unit
247
A-2-4 CK3W-MD and CK3W-AD Units
248
A-2-5 CK3W-ECS and CK3W-GC Units
249
A-2-6 Expansion Master Unit and Expansion Slave Unit
250
A-2-7 End Cover
251
Restrictions on Using the NX-Series Ethercat Coupler Unit
252
OMRON Servo Drive Connection Example
253
A-5 Version Information
254
A-6 How to Read the Lot Number
255
A-7 Supported CIP Objects
256
A-7-1 Identity Object (Class ID: 01 Hex
256
Identity Object (Class ID: 01 Hex
256
A-7-2 Assembly Object (Class ID: 04 Hex
257
TCP/IP Interface Object (Class ID: F5 Hex
258
A-7-4 Ethernet Link Object (Class ID: F6 Hex
259
Software Reference of Encoder Input Unit
263
A-8-1 Gate3[I].Serialencctrl (Serial Encoder Control
263
Gate3[I].Serialencctrl (Serial Encoder Control
263
A-8-2 Gate3[I].Chan[J].Serialencena (Serial Encoder Enable
266
A-8-3 Gate3[I].Chan[J].Serialenccmd (Serial Encoder Command
266
A-8-4 Gate3[I].Chan[J].Serialencdataa (Serial Encoder Data a
269
A-8-5 Gate3[I].Chan[J].Serialencdatab (Serial Encoder Data B
270
A-8-6 Gate3[I].Chan[0].Status (Internal Memory Error Detection
273
Software Reference of Laser Interface Unit
275
Gate3[I].Serialencctrl (Control Register
275
A-9-2 Gate3[I].Chan[J].Dac[0] (Setting of Command Position and Control Command
276
A-9-3 Gate3[I].Chan[J].Dac[1] (Setting of Command Position Compensation Value
277
A-9-3 Gate3[I].Chan[J].Dac[1] (Setting of Command Position Compensa- Tion Value
277
A-9-4 Gate3[I].Chan[J].Serialencdataa (Command Position after Interpolation, Reception Data
277
A-9-4 Gate3[I].Chan[J].Serialencdataa (Command Position after Interpola- Tion, Reception Data
277
A-9-5 Gate3[I].Chan[J].Serialencdatab (Status Data
278
A-9-6 Gate3[I].Chan[0].Compa (PWM Output Setting
279
A-9-7 Gate3[I].Chan[1].Compa (PWM Output Delay Setting
280
A-9-8 Gate3[I].Chan[2].Compa (PWM Output Pulse Count
280
Gate3[I].Chan[0].Compb (TCR Output Command Distance Setting
281
A-9-10 Gate3[I].Chan[1].Compb (TCR Output Comparison Table Setting
281
A-9-11 Gate3[I].Chan[2].Compb (TCR Output Control Register
281
A-9-12 Gate3[I].Chan[3].Compb (TCR Output Status Register
282
A-9-13 Gate3[I].Chan[0].Status (Internal Memory Error Detection
282

Omron CK3W-MD7120 User Manual (218 pages)

Programmable Multi-Axis Controller Hardware

Brand: Omron | Category: Controller | Size: 7 MB

Introduction

3
- Intended Audience
  3
- Applicable Products
  3
Manual Structure

4
- Page Structure
  4
- Special Information
  5
Sections in this Manual

7
- Wiring 7
  7
- Table of Contents
  8
Terms and Conditions Agreement

12
- Warranty, Limitations of Liability
  12
- Application Considerations
  13
- Disclaimers
  13
Safety Precautions

15
- Definition of Precautionary Information
  15
- Symbols
  15
- Warning
  16
- Cautions
  18
Precautions for Safe Use

19
Precautions for Correct Use

24
Regulations and Standards

26
Versions

28
- Checking Versions
  28
Related Manuals

29
Terminology

30
Revision History

31
- Introduction to Motion Controllers
  33
Features and System Configuration

34
CK3M-Series Operating Procedure

37
- System Configuration
  39
Basic Configuration

40
Connecting to the Power PMAC IDE

43
Ethernet Network Configuration

44
- Configuration Units
  45
Section 3 Configuration Units

47
CPU Unit

47
- Models and Specifications
  47
- Part Names and Functions
  49
- Operation Status Indicators
  50
- Watchdog Output Terminal Block
  51
- USB Memory Device
  52
Power Supply Unit

54
- Models and Specifications
  54
- Part Names and Functions
  55
Axis Interface Unit

56
Digital I/O Unit

87
- Models and Specifications
  87
- Part Names and Functions
  91
- Operation Indicators
  92
- Address Switch Setting
  92
- Terminal Arrangement
  93
- I/O Data
  94
Analog Input Unit

96
- Models and Specifications
  96
- Part Names and Functions
  97
- Operation Indicators
  98
- Address Switch Setting
  98
- Terminal Arrangement
  99
- Analog Input Data
  100
- Input Filter
  101
Expansion Master Unit and Expansion Slave Unit

103
- Models and Specifications
  103
- Part Names and Functions
  104
- Operation Indicators
  104
- System Configuration
  104
  - Installation
    107
Section 4 Installation

108
Processing at Power on and Power off

108
- Power on Operation
  108
- Power off Operation
  108
Fail-Safe Circuits

110
Mounting Units

111
- Installation in a Control Panel
  111
- Connecting Adjacent Units
  115
- Mounting to DIN Track
  116
- DIN Track and Accessories
  118
- Assembled Appearance and Dimensions
  119
Control Panel Installation

123
- Temperature
  123
- Humidity
  124
- Vibration and Shock
  125
- Atmosphere
  125
- Electrical Environment
  125
- Grounding
  130
Power Supply Wiring

136
- Power Supply Unit CK3W-PD048
  136
- Power Supply Used
  136
- Applicable Wires
  136
- Grounding
  137
- Required Tools
  138
- Connecting Ferrules
  138
- Connecting Twisted Wires/Solid Wires
  138
- Removing Wires
  139
CPU Unit Wiring

141
- Laying the Ethercat Network
  141
- Laying the Ethernet Network
  146
- Watchdog Timer Output Wiring
  149
- USB Memory Device Connection
  151
Axis Interface Unit Wiring

152
Digital I/O Unit Wiring

167
Analog Input Unit Wiring

174
- Wiring the Terminals
  174
Expansion Master Unit and Expansion Slave Unit Wiring

178
- Troubleshooting
  179
Types of Errors

180
Using the Indicators to Check Errors

181
- Indicator Types
  181
- Procedure for Identifying Errors
  181
Troubleshooting for Errors

183
Sys.status Register

187
- Sys.status Register List
  187
- Details of Flags
  187
  - Inspection and Maintenance
    197
Section 7 Inspection and Maintenance

198
- Cleaning and Maintenance
  
  198
  - Cleaning
    198
  - Periodic Inspections
    198
- Maintenance Procedures
  
  200
  - Unit Replacement Precautions
    200
  - Backup
    200
  - Unit Replacement
    200
Appendices

203
- A-1 General Specifications
  
  204
- A-2 Dimensions
  
  205
  - A-2-1 CPU Unit
    205
  - CPU Unit
    205
  - A-2-2 Power Supply Unit
    206
  - A-2-3 Axis Interface Unit
    206
  - A-2-4 CK3W-MD and CK3W-AD Units
    207
  - A-2-5 Expansion Master Unit and Expansion Slave Unit
    208
  - A-2-6 End Cover
    209
- Restrictions on Using the NX-Series Ethercat Coupler Unit
  
  210
- OMRON Servo Drive Connection Example
  
  211
- A-5 Version Information
  
  212
- A-6 How to Read the Lot Number
  
  213
Index

215

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Omron CK3W-MD7120 Motion Controller Manuals

Omron CK3W-MD7120 Hardware User Manual (288 pages)

Table of Contents

Omron CK3W-MD7120 User Manual (218 pages)

Table of Contents

Introduction

Manual Structure

Sections in this Manual

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Regulations and Standards

Versions

Related Manuals

Terminology

Revision History

Features and System Configuration

CK3M-Series Operating Procedure

Basic Configuration

Connecting to the Power PMAC IDE

Ethernet Network Configuration

Section 3 Configuration Units

CPU Unit

Power Supply Unit

Axis Interface Unit

Digital I/O Unit

Analog Input Unit

Expansion Master Unit and Expansion Slave Unit

Section 4 Installation

Processing at Power on and Power off

Fail-Safe Circuits

Mounting Units

Control Panel Installation

Power Supply Wiring

CPU Unit Wiring

Axis Interface Unit Wiring

Digital I/O Unit Wiring

Analog Input Unit Wiring

Expansion Master Unit and Expansion Slave Unit Wiring

Types of Errors

Using the Indicators to Check Errors

Troubleshooting for Errors

Sys.status Register

Section 7 Inspection and Maintenance

Cleaning and Maintenance

Maintenance Procedures

Appendices

A-1 General Specifications

A-2 Dimensions

Restrictions on Using the NX-Series Ethercat Coupler Unit

OMRON Servo Drive Connection Example

A-5 Version Information

A-6 How to Read the Lot Number

Index

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Omron Categories