NPK M38C Material Processor Manuals

Manuals and User Guides for NPK M38C Material Processor. We have 1 NPK M38C Material Processor manual available for free PDF download: Instruction Manual

NPK M38C Instruction Manual

NPK M38C Instruction Manual (152 pages)

MATERIAL PROCESSOR

Brand: NPK | Category: Construction Equipment | Size: 5 MB

Table of Contents

Table of Contents
2
Safety
5
- Operation
  6
- Maintenance
  7
Introduction
9
Carrier Compatibility
9
M-Series Specifications
10
- M20C Material Processor
  10
- M20G Material Processor
  11
- M20K Material Processor
  12
- M20S Material Processor
  13
- M28C Material Processor
  14
- M28G Material Processor
  15
- M28K Material Processor
  16
- M28S Material Processor
  17
- M38C Material Processor
  18
- M38G Material Processor
  19
- M38K Material Processor
  20
- M38S Material Processor
  21
K Jaw Cutting Capacity
22
Serial Number Location
23
M-Series Jaw Identification
26
Jaw Set Identification
30
Processor - Booster and Cylinder
31
Hydraulic Installation
40
- Hydraulic Kits
  40
- Flow Direction
  40
- Shut-Off Valves
  41
- Test Port Locations
  41
- Hydraulic Quick Disconnects
  43
- Prevention of Contamination
  45
Mounting Installation
46
- M-Series Top Bracket
  46
- Mounting to the Carrier
  47
- Removal from the Carrier
  47
Storage of the Material Processor
48
Hose Installation
49
- Hose Installation Tips
  49
Operating Instructions
51
General Maintenance
59
- Daily Inspection and Maintenance
  59
- Lubrication Points
  61
- Cutter Blade Maintenance
  62
- M20K, M28K, M38K Jaw Maintenance
  64
- Daily Maintenance
  64
- Cutter Blade Maintenance - K Jaws
  65
  - Blade-To-Blade Clearance
    65
- Piercing Tip to Tunnel Gap
  65
- K Jaw Blade Set up Procedure
  66
- Component Description
  67
- K Jaw Blade Maintenance and Adjustment
  68
- Piercing Tip Maintenance and Replacement
  73
- Maintenance
  73
- Taper Liner for M Series Processor "K" Jaw
  74
- Build-Up of the Piercing Tip
  75
- Replacing the Piercing Tip
  75
- Joining and Build-Up
  76
- Determining Replacement or Build up
  77
Jaw Inspection and Maintenance
80
Frame Maintenance - Repair of Main Frame
88
- Routine Weld Repair
  88
Cylinder Inspection and Maintenance
90
- Booster Cylinder
  90
  - Disassembly
    90
- Inspecting and Cleaning Cylinder Components
  93
- Repair Tools and Equipment
  95
- Assembly
  95
Slewing Ring Inspection and Maintenance
102
- Measuring Maximum Axial Movement
  102
- Rotation Bearing Outer Dirt Seal Replacement
  103
Swivel Manifold Maintenance
104
Jaw Set Interchange
110
- Tool and Supplies
  110
- Procedure for Jaw Set Interchange
  111
- Unit Positioning
  111
- Detachment of the Jaws from the Cylinder Sub-Assemblies
  113
- Detachment of the Jaw Set from the Main Frame
  115
- Jaw Set Removal
  117
- Jaw Set Storage
  118
- Jaw Set Installation into the Main Frame
  118
- Attachment of Jaw Set to the Main Frame
  118
- Attachment of the Jaws to the Cylinder Sub-Assemblies
  120
Fastener Torque Specifications
122
Hose Torque Specifications
127
- Jic Ends
  127
- Orfs Ends
  127
Troubleshooting
128
Keywords for Common Processor Components
147
Keywords for Common Processor Cylinder Components
148
Warranty Statements
149
Notes
151
Service Record
151

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