NPK M35S Material Processor Manuals

Manuals and User Guides for NPK M35S Material Processor. We have 1 NPK M35S Material Processor manual available for free PDF download: Instruction Manual

NPK M35S Instruction Manual (118 pages)

MATERIAL PROCESSOR

Brand: NPK | Category: Construction Equipment | Size: 4 MB

Table of Contents
2
Safety
4
Operation
5
Maintenance
6
Introduction
8
Excavator Compatibility
8
M-Series Specifications
9
M35G Material Processor
9
M35K Material Processor
10
M35S Material Processor
11
K Jaw Cutting Capacity
12
Serial Number Location
13
Jaw Set Identification
14
Processor Booster & Cylinder
17
Introduction
17
Structure of the Boosted Cylinder
18
Operating Principle
19
Hydraulic Installation
26
Hydraulic Kits
26
Flow Direction
26
Shut-Off Valves
26
Test Port Locations
27
Prevention of Contamination
28
Hydraulic Quick Disconnects
29
Mounting Installation
31
M35 Series Top Bracket
31
Mounting to the Carrier
32
Removal from the Carrier
32
Storage of the M35 Material Processor
33
Hose Installation
34
Whip Hose Installation Tips
34
Operating Instructions
36
Operating Techniques and Precautions
40
General Maintenance
42
Daily Inspection and Maintenance
42
Lubrication Points
43
Hose Installation Tips
44
Cutter Blade Maintenance
46
- G and S JAWS
  46
M35K Jaw Maintenance
48
- Daily Maintenance
  48
Cutter Blade Maintenance
49
- K Jaws
  49
K Jaw Blade Set up Procedure
50
- M35K
  50
Component Description
51
- M35K
  51
K Jaw Blade Maintenance and Adjustment
52
Piercing Tip Maintenance and Replacement
59
- Maintenance
  59
Jaw Inspection and Maintenance
60
JAW INSPECTION: G and S JAWS
60
- Weekly Inspection
  60
JAW PROFILES: G and S JAWS
60
Jaw Build-Up and Hardfacing (M35S)
60
Teeth Build-Up and Hardfacing (M35G)
61
Replaceable Tooth Plates - G Jaws
62
JAW and TOOTH REBUILD PROCEDURE: S and G JAWS
62
Jaw Contact Areas
65
- S and G JAW CONTACT AREAS
  65
Frame Maintenance
66
Repair of Main Frame
66
- Routine Weld Repair
  66
Inspection and Maintenance
68
Booster Cylinder
68
- Disassembly
  68
Inspecting and Cleaning Cylinder Components
71
Suggested Repair Tools and Equipment
73
Jaw Set Interchange
78
Tools and Supplies
78
Jaw Set Interchange
79
Procedure for Jaw Set Interchange
79
Unit Positioning
79
Detachment of the Eye and Forked Jaws from the Cylinder Sub-Assemblies
79
Removal of the Jaw Set Assembly from the Main Frame
80
Jaw Set Storage
81
Jaw Set Installation into the Main Frame
82
Slewing Ring Inspection and Maintenance
83
Measuring Maximum Axial Movement
83
Swivel Manifold Maintenance
84
Swivel Manifold Assembly
84
Leakage of the Seals
84
Testing the Swivel Seals for Internal Leakage
85
Test Procedure
85
Replacement of the Seals in the Swivel
86
Fastener Torque Specifications
90
Hose Torque Specifications
92
Troubleshooting
93
Determine the Type of Problem
93
Determine the Cause of the Problem
93
Loss of Power
93
Troubleshooting Guide for Low Power
94
- Relief Valve Checks
  94
Measuring Operating Pressures
96
Relief Valve Checking and Setting Procedure
96
Pressure Intensifier Sequence Valve and Relief Valve Actuation
98
M35 Material Processor Relief Valve and Carrier Relief Valve Settings
99
Relief Valve Location
99
Pressure Intensifier Operation
102
Pressure Intensifier (Booster)
102
Rapid Continuous Clicking Is Heard and the Material Is Not Being Crushed/Sheared as Expected
102
Checking Boosted Pressure
103
Slow Cycle Speed
104
Test Procedure
104
Checking the Hydraulic Flow at Rated Pressure
106
Jaw Drift
108
To Determine if the Jaw Drift Is with the M35 Material Processor or the Carrier
108
Rotation
109
Keywords for Common M35 Processor Components
112
Keywords for Common M35 Processor "K" Jaw Components
113
Keywords for Common M35 Processor Cylinder Components
114
Warranty Statements
115
Notes
117
Service Record
117

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