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12 V 4000 M63
MTU 12 V 4000 M63 Manuals
Manuals and User Guides for MTU 12 V 4000 M63. We have
1
MTU 12 V 4000 M63 manual available for free PDF download: Operating Instructions Manual
MTU 12 V 4000 M63 Operating Instructions Manual (239 pages)
Diesel engine
Brand:
MTU
| Category:
Engine
| Size: 59.85 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
6
Safety Regulations for Startup and Operation
7
Safety Regulations for Maintenance and Repair Work
8
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
11
Compressed Air
12
Standards for Warning Notices in the Text
13
Transport
14
Engine Side and Cylinder Designations
15
2 General Information
15
Product Description
16
Engine Layout
36
Sensors, Actuators and Injectors - Overview
40
Sensors, Actuators and Injectors on 16V Engines - Overview
50
4000 M63 Engine Data, EPA Tier 2, EU Stage IIIA, IMO Tier
70
3 Technical Data
70
4000 M63 Engine Data, EPA Tier 2, EU Stage IIIA, IMO Tier
74
4000 M63R Engine Data, IMO Tier
78
Firing Order
82
Engine - Main Dimensions
83
Controls
85
4 Operation
85
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
86
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
87
Starting the Engine
88
Operational Checks
89
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
90
Checks Prior to Start-Up
91
Fuel Treatment System - Putting into Operation
92
Fuel Treatment System - Switching on
94
Fuel Treatment System - Shutdown
95
Stopping the Engine
96
Emergency Engine Stop
97
After Stopping the Engine
98
Plant Cleaning
99
5 Maintenance
100
Maintenance Task Reference Table [QL1]
100
6 Troubleshooting
102
Fuel Treatment System - Troubleshooting
105
ADEC (ECU 7) Fault Codes for Series 4000 Engines, Marine Application
106
ADEC Engine Governor - Fault Codes
107
Engine
133
Engine - Barring Manually
133
Engine - Barring with Starting System
134
7 Task Description
133
Cylinder Liner
135
Cylinder Liner - Endoscopic Examination
135
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
137
Valve Drive
139
Valve Gear - Lubrication
139
Valve Clearance - Check and Adjustment
140
Adjusting Valve Clearance
142
Cylinder Head Cover - Removal and Installation
143
Injection Pump / HP Pump
144
HP Pump - Filling with Engine Oil
144
HP Pump - Relief Bore Check
145
Injection Valve / Injector
146
Injector - Replacement
146
Injector - Removal and Installation
147
Installing Injector
149
Fuel Filter
152
Supplementary Fuel Filter - Overview
152
Supplementary Fuel Filter - Replacement
153
Fuel Filter - Replacement
154
Fuel Prefilter - Differential Pressure Gauge Check and Adjustment
156
Fuel Prefilter - Draining
157
Fuel Prefilter - Flushing
159
Fuel Prefilter – Filling with Fuel
160
Fuel Prefilter with Water Separator - Filter Element Replacement
161
Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
164
Exhaust Turbocharger
165
Compressor Wheel - Cleaning
165
Charge-Air Cooling
173
Air Filter
174
Air Filter – Removal and Installation
175
Air Intake
176
Starter – Condition Check
177
Engine Oil – Level Check
178
Engine Oil – Change
179
Engine Oil – Sample Extraction and Analysis
181
Engine Oil Filter – Replacement
183
Engine Running
184
Oil Indicator Filter – Check
185
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
187
Circuit
190
Engine Coolant Level – Check
194
Engine Coolant – Change
195
Engine Coolant – Draining
196
Engine Coolant – Filling
199
HT Coolant Pump — Relief Bore Check
201
Engine Coolant – Sample Extraction and Analysis
202
Engine Coolant Filter – Replacement
203
Preheating Unit
204
Raw Water Pump – Relief Bore Check
207
Battery-Charging Generator Drive – Coupling Condition Check
208
Auxiliary PTO
209
Fuel Supply System
210
Differential Pressure Gauge – Check
211
Check
212
Pump Capacity – Check
213
Coalescer Filter Element – Replacement
214
Wiring (General) for Engine/Gearbox/Unit
216
Accessories for (Electronic) Engine Governor / Control System
217
Limit Switch for Start Interlock ‒ Check
218
Engine Control Unit ECU 7 – Checking Plug Connections
219
Engine Monitoring Unit EMU – Plug Connection Check
220
Interface Module Plug Connections – Check
221
Installation
222
EMU 7 – Removal and Installation
223
Installation
224
Diagnostic Features of EIM
225
Appendix A 8.1 Abbreviations
228
8 Appendix A
230
MTU Contact Persons/Service Partners
230
9 Appendix B
231
Special Tools
231
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