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V 4000 M70
MTU V 4000 M70 Manuals
Manuals and User Guides for MTU V 4000 M70. We have
1
MTU V 4000 M70 manual available for free PDF download: Operating Instructions Manual
MTU V 4000 M70 Operating Instructions Manual (209 pages)
Brand:
MTU
| Category:
Engine
| Size: 11.34 MB
Table of Contents
Operating Instructions
1
Table of Contents
5
Safety
8
General Conditions
8
Personnel and Organizational Requirements
9
Transport
10
Safety Regulations for Startup and Operation
11
Explosion Hazard When Removing Inspection Port Cover on Engine
12
Safety Regulations for Maintenance and Repair Work
13
Auxiliary Materials, Fire Prevention and Environmental Protection
16
Conventions for Safety Instructions in the Text
19
2 General Information
20
Engine Side and Cylinder Designations
20
Product Description
21
Engine Layout
28
3 Technical Data
30
4000 M70 Engine Data: IMO, Separate Heat Exchanger, Copper-Based Alloy Intercooler
30
4000 M70 Engine Data: Engine-Mounted Heat Exchanger, IMO
33
4000 M70 Engine Data: IMO -20%, Separate Heat Exchanger, Copper-Based Alloy Intercooler
36
4000 M70 Engine Data: IMO -20%, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
39
4000 M70 Engine Data: Engine-Mounted Heat Exchanger, EPA Stage
42
V 4000 M70 Engine Data: Separate Heat Exchanger, EPA Stage 2
45
4000 M70 Engine Data: IMO, Separate Heat Exchanger, Copper-Based Alloy Intercooler
48
4000 M70 Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
51
4000 M70 Engine Data: IMO -20%, Separate Heat Exchanger, Copper-Based Alloy Intercooler
54
4000 M70 Engine Data: IMO -20%, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
57
4000 M70 Engine Data: Engine-Mounted Heat Exchanger, EPA Stage
60
4000 M70 Engine Data: Separate Heat Exchanger, EPA Stage
63
4000 M71 Engine Data: IMO, Separate Heat Exchanger, Copper-Based Alloy Intercooler
66
4000 M71 Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
69
4000 M71 Engine Data: IMO, Separate Heat Exchanger, Copper-Based Alloy Intercooler, Intake Air Temperature
72
4000 M71 Engine Data: IMO, Separate Heat Exchanger, Copper-Based Alloy Intercooler
75
4000 M71 Engine Data: IMO, Engine-Mounted Heat Exchanger, Copper-Based Alloy Intercooler
78
4000 M71 Engine Data: IMO, Separate Heat Exchanger, Copper-Based Alloy Intercooler, Intake Air Temperature
81
Firing Order
84
Engine - Main Dimensions
85
4 Operation
86
LOP - Controls
86
Months)
88
Putting the Engine into Operation after Extended Out-Of-Service Periods
88
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
89
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
90
Checks Prior to Start-Up
91
Fuel Treatment System - Putting into Operation
92
Starting the Engine from LOP
94
Starting the Engine at the Blueline Automation System (Control Stand)
95
Fuel Treatment System - Switching on
96
Operational Checks
97
Clutch - Engaging from LOP
98
Clutch - Disengaging from LOP
99
Waterjet - Flushing from LOP (Optional)
100
Stopping the Engine from LOP
101
Stopping the Engine at the Blueline Automation System (Control Stand)
102
Emergency Stop from LOP
103
Engine Emergency Stop at Blueline Automation System (Control Stand)
104
After Stopping the Engine
105
Fuel Treatment System - Shutdown
106
Plant - Cleaning
107
5 Maintenance
108
Maintenance Task Reference Table [QL1]
108
6 Troubleshooting
109
LOP Fault Messages
112
Engine
113
Engine - Barring Manually
113
Engine - Barring with Starting System
114
7 Task Description
113
Cylinder Liner
115
Cylinder Liner - Endoscopic Examination
115
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
117
Crankcase Breather
119
Crankcase Breather - Oil Separator Check
119
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
120
Valve Drive
122
Valve Gear - Lubrication
122
Valve Clearance - Check and Adjustment
123
Adjusting Valve Clearance
127
Cylinder Head Cover - Removal and Installation
128
Injection Pump / HP Pump
129
HP Pump - Relief Bore Check
129
Injection Valve / Injector
130
Injector - Replacement
130
Injector - Removal and Installation
131
Fuel System
136
Fuel System - Venting and Filling
136
Fuel Filter
138
Fuel Filter - Replacement
138
Fuel Prefilter - Draining
140
Fuel Prefilter - Flushing
141
Fuel Prefilter - Differential Pressure Gauge Check and Adjustment
143
Fuel Prefilter - Filter Element Replacement
144
Exhaust Turbocharger
146
Exhaust Turbocharger - Turbine Housing Check
146
Compressor Wheel - Cleaning
150
Charge-Air Cooling
151
Intercooler - Checking Condensate Drain Line for Coolant Discharge and Obstruction
151
Air Filter
152
Air Filter - Replacement
152
Air Filter - Removal and Installation
153
Starting Equipment
154
Starter - Condition Check
154
Air Starter - Manual Operation
155
Air Intake
156
Contamination Indicator - Signal Ring Position Check
156
Air Flap - Check for Ease of Movement
157
Lube Oil System, Lube Oil Circuit
158
Engine Oil Level - Check
158
Engine Oil - Change
159
Engine Oil - Sample Extraction and Analysis
161
Oil Filtration / Cooling
162
Engine Oil Filter - Replacement
162
Engine Running
163
Centrifugal Oil Filter - Cleaning and Filter Sleeve Replacement
164
Coolant Circuit, General, High-Temperature Circuit
166
Venting Points
166
Coolant Level - Check
167
Engine Coolant - Change
168
Engine Coolant - Draining
169
Engine Coolant - Filling
170
Engine Coolant Pump - Relief Bore Check
173
Coolant - Sample Extraction and Analysis
174
Raw Water Pump with Connections
175
Raw Water Pump - Relief Bore Check
175
Battery-Charging Generator
176
Battery-Charging Generator Drive - Coupling Condition Check
176
Engine Mounting / Support
177
Engine Mounts - Checking Securing Screws for Firm Seating
177
Engine Mounts - Resilient Element Check
178
Drive Systems, Driving End and Free End (Coupling)
180
Coupling - Condition Check
180
Auxiliary PTO
181
Bilge Pump - Relief Bore Check
181
Fuel Supply System
182
Water Drain Valve - Check
182
Check
183
Differential Pressure Gauge - Check
183
Water Level Probe (3-In-1 Rod Electrode Check
184
Pump Capacity - Check
185
Coalescer Filter Element - Replacement
186
Wiring (General) for Engine/Gearbox/Unit
188
Engine Wiring - Check
188
Accessories for (Electronic) Engine Governor / Control System
189
Engine Control Unit and Connectors - Cleaning
189
Engine Monitoring Unit and Connectors - Cleaning
190
Start Interlock Limit Switch - Check
191
Checking Engine Control Unit Plug Connections
192
Engine Monitoring Unit, Plug Connections - Check
193
Engine Control Unit - Removal and Installation
194
LOP - Visual Inspection
196
8 Appendix A
198
8 Abbreviations
198
MTU Contacts/Service Partners
199
9 Appendix B
201
Spare Parts
201
Special Tools
203
Index
207
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