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20 V 4000 C22
User Manuals: MTU 20 V 4000 C22 Diesel Generator Set
Manuals and User Guides for MTU 20 V 4000 C22 Diesel Generator Set. We have
1
MTU 20 V 4000 C22 Diesel Generator Set manual available for free PDF download: Operating Instructions Manual
MTU 20 V 4000 C22 Operating Instructions Manual (139 pages)
Brand:
MTU
| Category:
Engine
| Size: 13 MB
Table of Contents
Operating Instructions
1
Table of Contents
5
1 Safety
7
General Conditions
7
Personnel and Organizational Requirements
8
Transport
9
Crankshaft Transport Locking Device - for Transport with Flanged-On Generator
10
Safety Regulations for Startup and Operation
12
Explosion Hazard When Removing Inspection Port Cover on Engine
13
Safety Precautions When Working on the Engine
14
Fluids and Lubricants, Fire Prevention and Environmental Protection
16
Conventions for Safety Instructions in the Text
18
2 General Information
19
Engine Side and Cylinder Designations
19
Engine Layout
20
Sensors, Actuators and Injectors - Overview
23
3 Technical Data
27
4000 C22 Engine Data
27
Firing Order
31
Main Engine Dimensions
32
4 Operation
33
Putting the Engine into Operation after Extended Out-Of-Service Periods
33
Months)
33
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
34
Engine - Start in Manual Mode
35
Operational Checks
36
Engine - Shutdown in Manual Mode
37
After Stopping the Engine
38
Plant - Cleaning
39
5 Maintenance
40
Maintenance Task Reference Table [QL1]
40
Troubleshooting
41
Troubleshooting 6.1 Troubleshooting
41
6 Troubleshooting
44
ECU 4 Alarms
44
7 Task Description
56
Engine
56
Engine - Barring Manually
56
Engine - Barring with Starting System
58
Cylinder Liner
59
Cylinder Liner Endoscopic Examination
59
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
61
Crankcase Breather
63
Crankcase Breather - Oil Separator Replacement, Diaphragm Check and Replacement
63
Crankcase Breather - Cleaning
65
Crankcase Breather - Filter Element Replacement
66
Running Gear
68
Grounding Device - Removal and Installation
68
Grounding Device - Replacement
69
Valve Drive
70
Valve Gear - Lubrication
70
Valve Clearance - Check and Adjustment
71
Adjusting Valve Clearance
75
Cylinder Head Cover - Removal and Installation
76
Injection Pump / HP Pump
77
HP Fuel Pump - Relief Bore Check
77
Injection Valve / Injector
78
Injector - Replacement
78
Injector - Removal and Installation
79
Installing Injector
82
Fuel System
85
Fuel System - Venting
85
Fuel Filter
86
Fuel Filter - Replacement
86
Edge-Type Fuel Filter - Draining
87
Fuel Prefilter - Draining
88
Charge-Air Cooling
89
Intercooler - Check Drain for Coolant Leakage and Obstruction
89
Air Filter
90
Air Filter Element and Dust Bowl - Cleaning
90
Visual Inspection
91
Air Filter - Replacement
92
Air Filter Element – Removal and Installation
93
Service Indicator - Signal Ring Position Check
94
Starter – Condition Check
95
Starting Equipment
95
Engine Oil Level – Check
96
Lube Oil System, Lube Oil Circuit
96
Engine Oil – Change
97
Oil Filtration / Cooling
98
Oil Indicator Filter – Check
101
Coolant Circuit, General, High Temperature Circuit
105
Coolant – Level Check
105
Engine Coolant – Change
106
Engine Coolant – Draining
107
Engine Coolant – Filling
108
Engine Coolant Pump – Relief Bore Check
110
Coolant – Sample Extraction and Analysis
111
Coolant Filter – Replacement
112
Charge-Air Coolant – Level Check
113
Low-Temperature Circuit
113
Charge-Air Coolant – Change
114
Charge-Air Coolant – Draining
115
Charge-Air Coolant Pump – Relief Bore Check
118
Belt Drive
119
Drive Belt – Condition Check
119
Battery-Charging Generator
120
Battery-Charging Generator – Removal
120
Battery-Charging Generator – Check
121
Fan Drive
125
Fan Drive Belt– Tension Check / Adjustment
125
Fan Drive – Drive Belt Replacement
127
Engine Wiring – Check
128
Accessories for (Electronic) Engine Governor / Control System
129
Engine Control Unit and Connectors – Cleaning
129
Engine Governor Plug-In Connections – Check
130
Appendix A 8.1 Abbreviations
131
8 Appendix A
134
MTU Contacts/Service Partners
134
Appendix B 9.1 Special Tools
135
9 Appendix B
138
Index
138
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