MTU 12 V 4000 M53 Diesel Engine Manuals

MTU 12 V 4000 M53 Diesel Engine Manuals

Manuals and User Guides for MTU 12 V 4000 M53 Diesel Engine. We have 1 MTU 12 V 4000 M53 Diesel Engine manual available for free PDF download: Operating Instructions Manual

MTU 12 V 4000 M53 Operating Instructions Manual

MTU 12 V 4000 M53 Operating Instructions Manual (242 pages)

Diesel engine MTU 12 V 4000 M53/ 16 V 4000 M53

Brand: MTU | Category: Engine | Size: 6 MB

Table of Contents

Operating Instructions
1
Table of Contents
3
1 Safety

5
2 Product Summary

14
- Engine Side and Cylinder Designations
  68
- Main Engine Dimensions
  69
  - Engine - Main Dimensions
    69
- Firing Sequence
  71
  - Firing Order
    71
- Technical Data
  72
  - 4000 M53 Engine Data
    72
  - 4000 M53 Engine Data
    76
- Controls
  80
3 Operation

80
Fuel Treatment System - Shutdown

91
Stopping the Engine

92
Emergency Engine Stop

93
After Stopping the Engine

94
Plant - Cleaning

95
- 4 Maintenance
  
  96
  - Maintenance Task Reference Table [QL1]
    96
- 5 Troubleshooting
  
  98
- 6 Task Description
  
  129
  - Cylinder Liner
    132
    
    Cylinder Liner - Endoscopic Examination
    132
    
    Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
    134
  - Valve Drive
    136
    
    Valve Gear - Lubrication
    136
    
    Valve Clearance - Check and Adjustment
    137
    
    Valve Clearance Adjustment
    139
    
    Cylinder Head Cover - Removal and Installation
    140
  - Injection Pump / HP Pump
    141
    
    HP Pump - Filling with Engine Oil
    141
    
    HP Pump - Relief Bore Check
    142
  - Injection Valve / Injector
    143
    
    Injector - Replacement
    143
    
    Injector - Removal and Installation
    144
    
    Installing Injector
    146
  - Fuel Filter
    149
    
    Supplementary Fuel Filter - Overview
    149
    
    Additional Fuel Filter - Replacement
    150
    
    Fuel Filter - Replacement
    151
    
    Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
    153
    
    Fuel Prefilter - Draining
    154
    
    Fuel Prefilter - Flushing
    156
    
    Fuel Prefilter – Filling with Fuel
    157
    
    Fuel Prefilter with Water Separator - Filter Element Replacement
    158
    
    Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
    160
  - Exhaust Turbocharger
    161
    
    Compressor Wheel - Cleaning
    161
  - Charge-Air Cooling
    169
  - Air Filter
    170
  - Air Filter – Removal and Installation
    171
Air Intake

172
Starting Equipment

173
- Engine Oil – Level Check
  174
- Engine Oil – Change
  175
- Engine Oil – Sample Extraction and Analysis
  177
- Checking Oil Indicator Filter
  179
- Circuit
  186
- Preheating Unit
  200
Raw Water Pump with Connections

203
- Battery-Charging Generator Drive – Coupling Condition Check
  204
Auxiliary Pto

205
Engine Mounting / Support

206
Fuel Supply System

207
- Differential Pressure Gauge – Check
  208
- Water Level Probe (3-In-1 Rod Electrode Check
  209
- Engine Wiring – Check
  218
- Limit Switch for Start Interlock ‒ Check
  219
- Engine Control Unit ECU 7 – Checking Plug Connections
  220
- Engine Monitoring Unit EMU – Plug Connection Check
  221
- Interface Module EIM Plug Connections Check
  222
- Installation
  223
- EMU 7 – Removal and Installation
  224
- Diagnostic Features of Eim
  225
- Installation
  228
  - CDC Parameters – Reset
    229
  - 7 Appendix A
    230
- Abbreviations
  230
- MTU Contact Persons/Service Partners
  232
- 8 Appendix B
  233
- Special Tools
  233
- Index
  240

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