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12 V 4000 M53
MTU 12 V 4000 M53 Manuals
Manuals and User Guides for MTU 12 V 4000 M53. We have
1
MTU 12 V 4000 M53 manual available for free PDF download: Operating Instructions Manual
MTU 12 V 4000 M53 Operating Instructions Manual (242 pages)
Diesel engine MTU 12 V 4000 M53/ 16 V 4000 M53
Brand:
MTU
| Category:
Engine
| Size: 6.39 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Correct Use
5
General Information
5
Important Provisions for All Products
5
Spare Parts
5
Personnel and Organizational Requirements
6
Transport
7
Safety Regulations for Maintenance and Repair Work
8
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
11
Compressed Air
12
Standards for Safety Notices in the Text
13
Engine Layout
14
Product Description
14
Description of the Engine
14
Engine Layout
34
Sensors, Actuators and Injectors on 12V Engines - Overview
38
Sensors, Actuators and Injectors on 16V Engines - Overview
48
2 Product Summary
14
Engine Side and Cylinder Designations
68
Main Engine Dimensions
69
Engine - Main Dimensions
69
Firing Sequence
71
Firing Order
71
Technical Data
72
4000 M53 Engine Data
72
4000 M53 Engine Data
76
Controls
80
3 Operation
80
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
81
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
82
Starting the Engine
83
Operational Checks
84
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
85
Checks Prior to Start-Up
86
Fuel Treatment System - Putting into Operation
87
Fuel Treatment System - Switching on
90
Fuel Treatment System - Shutdown
91
Stopping the Engine
92
Emergency Engine Stop
93
After Stopping the Engine
94
Plant - Cleaning
95
4 Maintenance
96
Maintenance Task Reference Table [QL1]
96
5 Troubleshooting
98
Fuel Treatment System - Troubleshooting
101
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
102
ADEC Engine Governor - Fault Codes
103
Engine
129
Engine - Barring Manually
129
Engine - Barring with Starting System
131
6 Task Description
129
Cylinder Liner
132
Cylinder Liner - Endoscopic Examination
132
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
134
Valve Drive
136
Valve Gear - Lubrication
136
Valve Clearance - Check and Adjustment
137
Valve Clearance Adjustment
139
Cylinder Head Cover - Removal and Installation
140
Injection Pump / HP Pump
141
HP Pump - Filling with Engine Oil
141
HP Pump - Relief Bore Check
142
Injection Valve / Injector
143
Injector - Replacement
143
Injector - Removal and Installation
144
Installing Injector
146
Fuel Filter
149
Supplementary Fuel Filter - Overview
149
Additional Fuel Filter - Replacement
150
Fuel Filter - Replacement
151
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
153
Fuel Prefilter - Draining
154
Fuel Prefilter - Flushing
156
Fuel Prefilter – Filling with Fuel
157
Fuel Prefilter with Water Separator - Filter Element Replacement
158
Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
160
Exhaust Turbocharger
161
Compressor Wheel - Cleaning
161
Charge-Air Cooling
169
Air Filter
170
Air Filter – Removal and Installation
171
Air Intake
172
Starting Equipment
173
Engine Oil – Level Check
174
Engine Oil – Change
175
Engine Oil – Sample Extraction and Analysis
177
Checking Oil Indicator Filter
179
Engine Oil Filter – Replacement
181
Engine Running
182
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
183
Circuit
186
Engine Coolant Level – Check
190
Engine Coolant – Change
191
Engine Coolant – Draining
192
Engine Coolant – Filling
195
HT Coolant Pump – Relief Bore Check
197
Engine Coolant – Sample Extraction and Analysis
198
Engine Coolant Filter – Replacement
199
Preheating Unit
200
Raw Water Pump with Connections
203
Battery-Charging Generator Drive – Coupling Condition Check
204
Auxiliary Pto
205
Engine Mounting / Support
206
Fuel Supply System
207
Differential Pressure Gauge – Check
208
Water Level Probe (3-In-1 Rod Electrode Check
209
Engine Wiring – Check
218
Limit Switch for Start Interlock ‒ Check
219
Engine Control Unit ECU 7 – Checking Plug Connections
220
Engine Monitoring Unit EMU – Plug Connection Check
221
Interface Module EIM Plug Connections Check
222
Installation
223
EMU 7 – Removal and Installation
224
Diagnostic Features of Eim
225
Installation
228
CDC Parameters – Reset
229
7 Appendix A
230
Abbreviations
230
MTU Contact Persons/Service Partners
232
8 Appendix B
233
Special Tools
233
Index
240
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