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CR860-R
Mitsubishi Electric CR860-R Controller Manuals
Manuals and User Guides for Mitsubishi Electric CR860-R Controller. We have
4
Mitsubishi Electric CR860-R Controller manuals available for free PDF download: Manual, Instruction Manual
Mitsubishi Electric CR860-R Manual (174 pages)
Brand:
Mitsubishi Electric
| Category:
Robotics
| Size: 28 MB
Table of Contents
Safety Precautions
3
CR860 Controller
9
Introduction
11
Table of Contents
12
Chapter 1 General Configuration
15
Equipment
15
Standard Equipment
15
Maintenance Parts
15
Model Name of Robot
16
How to Identify the Robot Model
16
Combination of the Robot Arm and the Controller
16
Description of Equipment
17
Robot Arm
17
Controller
18
Function Extension Device
22
List of Options
23
Robot Options
23
CR860 Controller Options
23
Function Extension Device
24
Communication Cable
25
Chapter 2 Robot Arm
26
Standard Specifications
26
Basic Specifications
26
The Counter-Force Applied to the Base of the Robot
27
Definition of Specifications
28
Position Repeatability
28
Rated Load (Payload)
28
Relationships Among the Payload, Speed, and Acceleration/Deceleration Speed
30
Vibrations at the Tip of the Robot Arm During Low-Speed Operation
30
Shut-Down of the Controller While the Robot Arm Is Operating
30
Grease Leakage During Robot Operation
31
Collision Detection Function
31
Protection Specifications and Applicable Fields
32
Part Names
33
2.4 Outside Dimensions and Operating Range Diagrams
34
Outside Dimensions of Robot Arm
34
Operating Range Diagram
35
Outside Dimensions of Machine Cables
36
End-Of-Arm Tooling
37
Wiring and Piping of Hands
37
Internal Pneumatic Plumbing
37
Internal Wiring of the Hand Output Cables
37
Internal Wiring of the Hand Input Cables
38
Ethernet Cable
38
Wiring and Piping System Diagram for Hand
39
Electrical Specifications of Hand Input/Output
40
Example of Air Supply Circuit for Hand
45
About the Installation of Tooling Wiring and Piping
45
Machine Cable (Replacement)
46
Operating Range Change Stopper
48
Hand Input Cable
53
Hand Output Cable
54
Hand Ethernet Cable
55
Brake Releasing Device
56
Power Cable for the Brake
58
About Overhaul
60
Maintenance Parts
61
Chapter 3 Robot Controller
62
Specifications
62
Standard Specifications
62
Protection Specifications and Operating Environments
71
Part Names
73
Robot Controller
73
Robot CPU Module
77
External Dimensions and Installation Dimensions
79
External Dimensions
79
Installation Dimensions
81
External I/O
82
Mode
82
Dedicated I/O
83
External Emergency Stop I/O/Special Stop Input/Door Switch Input/Enabling Device Input
85
Connecting External Emergency Stop Input, Special Stop Input, Door Switch Input, Enabling Device Input
85
Connecting Robot Error Output/Emergency Stop Output/Mode Output/Additional Axis Synchronization Output
86
Connecting External Emergency Stop Input, Door Switch Input, Enabling Device Input
87
Special Stop Input (SKIP)
94
Door Switch Functions
95
Enabling Device Functions
96
Additional Axis Function
98
Wiring of the Additional Axis Interface
98
Installation of the Noise Filter
98
Additional Axis Synchronization Output
99
Options
101
Common for CR860-D/R/Q Controllers
101
Options for CR860-D Controller
118
Maintenance Parts
142
Chapter 4 Software
143
List of Commands
143
List of Parameters
146
Chapter 5 Instruction Manual
148
Details of each Instruction Manual
148
Chapter 6 Safety
149
Safety
149
Self-Diagnosis Stop Functions
149
External I/O Signals that Can be Used for Preventative Safety Measures
150
Precautions for Using the Robot
150
Safety Measures for Automatic Operation
151
Safety Measures for Teaching
151
Safety Measures for Maintenance and Inspections
151
Examples of Safety Measures
152
Operating Environments
159
Handling Precautions
160
EMC Installation Guideline
162
Outline
162
Emc
162
EMC Measures
162
Example of EMC Measures
163
Parts for EMC Measures
163
Appendix
164
Appendix 1 Inertia Calculation Method
164
Example of Load Moment Calculation (for J5 Axis with Flange Facing Downwards)
164
Example of Load Inertia Calculation (for J6 Axis)
164
Appendix 2 Classification of External I/O Functions
165
Appendix 3 Safety Diagnosis Function (Test Pulse Diagnosis)
166
Appendix 4 Safety Block Diagram
167
Appendix 5 Declaration of Conformity
168
Appendix 6 Specifications Discussion Material (RV-35FR/50FR/80FR Series)
169
Customer Information
169
Purchased Model
169
Options (Installable after Shipment)
170
Maintenance Parts
170
Robot Selection Check List
170
Revisions
171
Trademarks
172
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Mitsubishi Electric CR860-R Instruction Manual (150 pages)
Industrial Robot, Safety Communication Function
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
8
1 Functions and Configuration
13
Overview
13
Supported Products
14
System Configuration
15
Specifications
18
Risk Assessment
21
Residual Risk (Common)
21
Residual Risk (Specific to each Function)
21
2 Set-Up
23
3 Connections and Communication Destination Settings
24
System Configurations and Connections
24
Robot-Side System Configuration
25
Safety Programmable Controller-Side System Configuration
25
Network Communication Settings
26
Safety Communication Settings (Safety Programmable Controller Side)
26
Creating a Safety Program
27
4 Safety Monitoring Functions
28
Overview of the Safety Monitoring Functions
28
Simulation
29
Startup and Basic Configuration
30
Connecting RT Toolbox3
30
Parameter Configuration
30
Password Setting
31
Enabling/Disabling Functions, Safety Communication Settings
33
Recovery Mode
36
Parameter CRC Output Number
37
Defining 3D Models
39
Monitor
39
Arm Model
42
Tool Model
43
Safety Logic Edit
45
Safety Input Settings
45
Safety Output Configuration
54
Checking Operation of the Safety Inputs and Outputs
55
Safety Monitoring Functions
57
Safe Torque off (STO)
57
Safe Operating Stop (SOS)
58
Safe Stop 1 (SS1)
61
Safe Stop 2 (SS2)
64
Safely-Limited Speed Function (SLS)
67
Safely-Limited Position Function (SLP)
75
Safety Diagnosis Function
84
Test Pulse Diagnosis (EMG)
84
Safety Communication Function
85
Safety Connection
85
Transmission Interval Monitoring Time
88
Safety Refresh Monitoring Time
88
Transmission Delay Time
89
5 Robot (System) State Variables
90
List of Robot (System) State Variables
90
Explanations of Robot (System) State Variables
90
6 Troubleshooting
95
Error List for the Safety Monitoring Functions
95
Errors Whose Specification Is Changed by Safety Monitoring Functions
99
7 Safety Response Time and Safe Stopping Distance
100
Safety Response Time
100
How to Calculate a Stopping Distance
102
Maximum Stopping Time and Maximum Operating Angle
103
Calculating Stopping Distance and Stopping Time
126
8 System Application Examples
129
Application Example 1
129
Function
129
System Configuration
129
Network Communication Settings
130
Safety Communication Settings (Safety Programmable Controller)
131
Safety Program (Safety Programmable Controller)
132
Basic Configuration
132
Defining 3D Models (Robot Controller)
132
Safety Logic Edit (Robot Controller)
133
Safety Monitoring Function Settings (Robot Controller)
133
Transmission Interval Monitoring Time
134
Safety Refresh Monitoring Time
134
Transmission Delay Time
135
Safety Response Time
136
Application Example 2
137
Function
137
System Configuration
138
Network Communication Settings
139
Safety Communication Settings (Safety Programmable Controller)
140
Safety Program (Safety Programmable Controller)
141
Basic Configuration
142
Defining 3D Models (Robot Controller)
142
Safety Logic Edit (Robot Controller)
142
Safety Monitoring Function Settings (Robot Controller)
143
Transmission Interval Monitoring Time
143
Safety Refresh Monitoring Time
144
Transmission Delay Time
145
Safety Response Time
146
Mitsubishi Electric CR860-R Instruction Manual (146 pages)
Brand:
Mitsubishi Electric
| Category:
Industrial Equipment
| Size: 6 MB
Table of Contents
Table of Contents
9
1 Functions and Configuration
11
Overview
11
System Configuration
12
Specifications
13
Risk Assessment
16
Residual Risk (Common)
16
Residual Risk (Specific to each Function)
16
2 Installation
18
Product Components
18
Accessories
18
Items to be Prepared by Customer
19
Part Names
23
Installation and Connection
24
Fixing the Safety Extension Unit
24
Safety Extension Unit External Dimensions
25
Connecting with the Robot Controller
26
Connector and Cable
29
Check Items
30
Replacement Parts
30
Maintenance
30
3 Signals and Wiring
31
Description of Signals
31
Electrical Specifications
31
Signal Operation
34
Connector Wiring
35
Connectors and Pin Assignment
37
Input Signal Connection Example
39
Measures to Prevent Static Electricity and Noise
41
4 Safety Monitoring Functions
42
Safety Monitoring Functions Overview
42
Simulation
42
Startup and Basic Configuration
43
Connecting RT Toolbox3
43
Parameter Configuration
43
Password Setting
44
Enabling/Disabling Functions
46
Recovery Mode
47
Parameter CRC Output Number
48
Defining 3D Models
50
Monitor
50
Arm Model
53
Tool Model
54
Safety Logic Edit
56
Safety Input Settings
56
Safety Output Configuration
65
Checking Operation of the Safety Inputs and Outputs
67
Safety Monitoring Functions
68
Safe Torque off (STO)
68
Safe Operating Stop (SOS)
69
Safe Stop 1 (SS1)
72
Safe Stop 2 (SS2)
76
Safely-Limited Speed Function (SLS)
79
Safely-Limited Position Function (SLP)
87
Safety Diagnosis Function
96
Test Pulse Diagnosis (EMG)
96
Safety Diagnosis Function
97
5 State Variable
98
List of State Variables
98
State Variables
98
6 Troubleshooting
103
Error List for the Safety Monitoring Functions
103
Errors Whose Specification Is Changed by Safety Monitoring Functions
106
7 Safe Stopping Distance
107
How to Calculate a Stopping Distance
107
Maximum Stopping Time and Maximum Operating Angle
108
Calculating Stopping Distance and Stopping Time
134
8 Appendix
137
Appendix 1: Selection Conditions for 24VDC Stabilized Power Supply
137
Appendix 2: How to Install the Safety Extension Unit
138
Appendix 3: How to Install the Stabilized Power Supply for the Safety Extension Unit
140
Component Parts for EMC Measures
143
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Mitsubishi Electric CR860-R Instruction Manual (100 pages)
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 24 MB
Table of Contents
Safety Precautions
3
Introduction
9
Table of Contents
10
Chapter 1 Before Use
12
Instruction Manuals
12
Details of each Instruction Manual
12
Terms and Symbols Used in this Manual
12
Chapter 2 Unpacking to Installation
14
Items in Package
14
Installation
16
Unpacking Instructions
16
Transportation Instructions
16
Installation Instructions
17
Installation and Connection
18
Installation of the Robot CPU Module (CR860-R Controller)
18
Handling Precautions
18
Installation of the Robot CPU Module (CR860-Q Controller)
25
Connecting the Power Cable and Grounding Cable
31
Connecting the Robot CPU Module to the Controller
34
Wiring Cables through the Cable Entrance
35
Connecting External Emergency Stop Input, Special Stop Input, Door Switch Input, Enabling Device Input
38
Connecting Robot Error Output/Emergency Stop Output/Mode Output/Additional Axis Synchronization Output
39
Connecting External Emergency Stop Input, Door Switch Input, Enabling Device Input
40
Examples of Safety Measures
46
Additional Axis Synchronization Output
53
Connecting a Robot Arm
55
Checking the Operation
55
Chapter 3 Installing Option Devices
56
Installation/Removal of the Interface Card
56
Installation of the Interface Card
56
Removal of the Interface Card
57
Installation and Removal of the Transformer Unit
58
Installation of the Transformer Unit
58
Removal of the Transformer Unit
61
Chapter 4 Basic Operations
62
Handling the Controller
62
Part Names
62
Handling the T/B
65
Installation/Removal of the T/B
65
Functions of each Key
67
Turning On/Off the Power
69
Turning on the Control Power
69
Inputting the Serial Number
70
Shutting off the Control Power
71
Shutting off the Controller Power
71
Jog Operation
72
Opening and Closing the Hand
72
Programming
73
Creating a Program
74
Checking the Program
82
Saving the Program
86
Chapter 5 Maintenance and Inspection
91
Maintenance and Inspection Interval
91
Inspection Schedule
91
Inspection Items
92
Daily Inspection Items
92
Periodic Inspections
92
Maintenance and Inspection Procedures
93
Replacing the Backup Battery
93
Maintenance Parts
95
Revisions
97
Trademarks
98
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