KYMCO Venox 250i Manuals

Manuals and User Guides for KYMCO Venox 250i. We have 1 KYMCO Venox 250i manual available for free PDF download: Service Manual

KYMCO Venox 250i Service Manual

KYMCO Venox 250i Service Manual (243 pages)

Brand: KYMCO | Category: Motorcycle | Size: 23.02 MB

Table of Contents

Table of Contents

5
- General Information
  6
- General Information
  7
- Specifications
  8
- Service Precautions
  9
  - Service Information
    17
- Torque Values
  19
- Special Tools
  21
- Lubrication Points
  22
  - Cable & Harness Routing
    23
2. Inspection/Adjustment

39
- Inspection/Adjustment
  39
  - Inspection/Adjustment
    40
  - Service Information
    40
  - Rear Axle Nut
    40
  - Maintenance Schedule
    41
  - Brake System
    42
  - Brake Shoe
    43
  - Wheels/Tires
    43
  - Suspension
    44
  - Clutch
    45
  - Steering Handlebar
    45
  - Drive Chain
    46
  - Spark Plug
    46
  - Ignition Timing
    47
  - Throttle Operation
    47
  - Lubrication System
    48
  - Oil Filter Screen Replacement
    49
  - Cooling System
    50
  - Air Cleaner
    51
  - Valve Clearance
    52
3. Lubrication System

55
- Lubrication System
  55
  - Lubrication System
    56
  - Service Information
    56
  - Troubleshooting
    56
  - Engine Oil/Oil Filter
    57
  - Oil Pump
    58
4. Fuel System

62
- Fuel System
  63
  - Service Information
    63
  - Troubleshooting
    64
  - Carburetor Removal
    65
  - Vacuum Chamber
    66
  - Air Cut-Off Valve
    67
  - Float Chamber
    67
  - Auto Fuel Valve
    69
  - Air Cleaner
    70
  - Idle Speed Adjustmemt
    70
- Engine Removal/Installation
  71
  - Engine Installation
    77
6. Cylinder Head/Valves

80
- Cylinder Head/Valves
  80
  - Service Information
    81
  - Troubleshooting
    82
  - Cylinder Head Bolts Torque Table
    83
  - Cylinder Head Cover Removal
    84
  - Rocker Arms Disassembly
    86
  - Cylinder Head Assembly
    88
  - Cylinder Head Installation
    89
- Crankshaft/Piston/Cylinder
  90
Crankshaft/Piston/Cylinder 7

91
- Crankshaft/Piston/Cylinder
  92
- Service Information
  92
- Troubleshooting
  92
- Crankcase Removal
  93
- Crankshaft Removal
  94
- Piston Removal
  95
- Piston Installation
  96
- Connecting Rod Bearing Choice
  97
- Cylinder Inspection
  97
- Crank Bearing Choice
  99
Generator/Left Crank Case Cover

102
- Service Information
  103
- Troubleshooting
  103
- Left Crankcase Cover/Generator Removal
  104
- Generator Installation
  105
- Clutch/Gear Shift Mechanism
  106
9. Clutch/Gear Shift Mechanism

107
- Clutch/Gear Shift Mechanism
  108
- Service Information
  108
- Troubleshooting
  109
- One Way Clutch Removal
  110
- Right Crankcase Cover Removal
  110
- Clutch Removal
  112
- Transmission System
  115
10.Transmission System

116
- Service Information
  117
- Transmission System
  117
- Troubleshooting
  118
- Gear Shift Mechanism Removal
  119
- Crankcase Removal
  120
- Cooling System
  127
11. Cooling System 11

128
- Cooling System
  129
- Service Information
  129
- Troubleshooting
  129
- Cooling System Testing
  131
- Radiator Removal
  131
- Thermostatic Switch Inspectment
  133
- Water Pump
  134
- Thermosensor
  135
- Thermostat
  135
Front Wheel/Suspension/Steering

139
- Service Information
  140
- Troubleshooting
  141
- Handlebar
  142
- Master Cylinder Holder
  142
- Front Wheel
  144
- Front Fork
  148
- Steering Stem
  149
- Rear Wheel/Brake/Suspension
  152
. Rear Wheel/Brake/Suspension 13

153
- Rear Fork Pivot Nut
  155
- Rear Wheel
  155
- Troubleshooting
  155
- Rear Brake
  156
- Rear Fork
  161
- Rear Shock Absorber
  161
- REAR Fender
  162
- Hydraulic Brake
  163
14. Hydraulic Brake

164
- Troubleshooting
  166
- Brake Fluid Change/Air Bleed
  167
- Brake Pad/Disk
  168
- Brake Master Cylinder
  169
- Brake Caliper
  171
15. Ignition System

174
- Ignition System
  174
  - Ignition System
    176
  - Service Information
    176
  - Troubleshooting
    177
  - Ignition Coil
    178
  - CDI Unit
    179
  - Pulser Coil
    180
16. Charging System

181
- Charging System
  181
  - Charging System
    183
  - Service Information
    183
  - Troubleshooting
    184
  - Battery
    185
  - Battery Charging
    185
  - A.C. Generator
    186
  - Regulator/Rectifier
    186
17. Starting System 17

188
- Starting System
  188
  - Starting System
    189
  - Service Information
    190
  - Troubleshooting
    190
  - Starter Motor
    191
  - Starter Relay
    192
  - Clutch Diode
    192
Lights/Instrument/Switches/Horn

193
- Service Information
  194
- Troubleshooting
  194
- Ignition Switch
  196
- Stop Light/Tail Light
  196
- Turn Signal Light
  196
- Starter Button/Horn Button / Fuel Gauge
  197
- Handlebar Switches
  198
- Fuel Unit
  200
19. Afi (Automatic Fuel Injection) 19

204
- Afi(Automatic Fuel Injection)
  204
- System Location-2
  209
- Troubleshooting
  210
- Self-Diagnostic Procedures Without Diagnostic Tool
  211
- Self-Diagnostic Procedures Using Diagnostic Tool (Pda)
  219
- Fuel Pump
  229
- Fuel Pump Relay
  231
- Tilt Switch
  232
- Engine Control Unit (Ecu)
  233
- Fuel Injector
  234
- Wts Sensor
  235
- O2/O2 Ht Sensor
  236
- Throttle Body/Map/Isc/Tps
  237
- T-Map Sensor
  240
- Diagnostic Tool Connector
  241

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