User Manuals: KTM 505 SX-F Off-road Motorcycle

Manuals and User Guides for KTM 505 SX-F Off-road Motorcycle. We have 3 KTM 505 SX-F Off-road Motorcycle manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 505 SX-F Owner's Manual (90 pages)

Motorcycle

Brand: KTM | Category: Motorcycle | Size: 23 MB

Table of Contents
4
Means of Representation
6
Important Notes
7
Location of Serial Numbers
9
- Chassis Number
  9
- Type Label
  9
- Engine Number
  9
- Fork Part Number
  9
- Shock Absorber Part Number
  9
Operating Elements
10
- Clutch Lever
  10
- Hot Start Lever
  10
- Hand Brake Lever
  10
- Short Circuit Button
  10
- Electric Starter Button
  10
- Fuel Tap (450 SX-F, 505 SX-F)
  11
- Fuel Tap (450 XC-F, 505 XC-F)
  11
- Opening Filler Cap
  11
- Closing Filler Cap
  12
- Choke
  12
- Shift Lever
  12
- Foot Brake Pedal
  13
- Plug-In Stand (450 SX-F, 505 SX-F)
  13
- Side Stand (450 XC-F, 505 XC-F)
  13
Tips and Hints on Putting into Operation
14
- Advice on First Use
  14
- Running in the Engine
  15
Riding Instructions
16
- Checks before Putting into Operation
  16
- Starting
  16
- Starting up
  17
- Shifting, Riding
  17
- Braking
  17
- Stopping, Parking
  18
- Refueling
  18
Greasing and Service Table
19
Maintenance Work on Chassis and Engine
22
Bleeding Fork Legs
28
Cleaning Dust Boots of Fork Legs
28
Loosening the Fork Protection
28
Positioning the Fork Protection
29
Checking Play of Steering Head Bearing
29
Adjusting Play of Steering Head Bearing
29
Fork Offset
30
Setting the Fork Offset
30
Removing the Fork Legs
30
Installing the Fork Legs
31
Removing the Fork Protector
31
Installing the Fork Protector
31
Removing the Lower Triple Clamp
32
Installing the Lower Triple Clamp
32
Greasing the Steering Head Bearing
33
Dismounting the Front Fender
33
Installing the Front Fender
33
Dismount the Start Number Plate
33
Fitting the Start Number Plate
34
Handlebar Position
34
Adjusting Handlebar Position
34
Checking Gas Bowden Cable Route
34
Checking Play in Gas Bowden Cable
35
Adjusting Play in Gas Bowden Cable
35
Checking Chain Dirt
35
Cleaning the Chain
35
Checking the Chain Tension
36
Checking the Chain Tension - Fitting Rear Wheel
36
Checking Rear Sprocket / Engine Sprocket for Wear
37
Checking Chain Wear
37
Adjusting Chain Tension
37
Adjusting Chain Tension - after Checking
38
Adjusting Chain Tension - Fitting Rear Wheel
39
Adjusting Chain Guide (450 SX-F, 505 SX-F)
39
Adjusting Chain Guide (450 XC-F, 505 XC-F)
40
Brake Fluid Reservoir
40
Brake Calipers
40
Checking Brake Discs
40
Checking Free Play of Hand Brake Lever
41
Adjusting Basic Position of Handbrake Lever
41
Checking Front Brake Fluid Level
41
Topping up the Front Brake Fluid
42
Checking the Front Brake Linings
42
Removing Front Brake Linings
43
Mounting Front Brake Linings
43
Changing the Fron Brake Linings
44
Checking Free Play of Foot Brake Lever
44
Adjusting Basic Position of Footbrake Lever
45
Checking Rear Brake Fluid Level
45
Topping up Brake Fluid of Front Brake
46
Checking Rear Brake Linings
46
Removing Rear Brake Linings
47
Mounting Rear Brake Linings
47
Changing Rear Brake Linings
48
Removing Front Wheel
48
Fitting Front Wheel
49
Removing Rear Wheel
50
Fitting Rear Wheel
50
Tire Condition Checking
51
Checking Tire Air Pressure
51
Removing the Battery
52
- Installing the Battery
  52
- Recharging the Battery
  53
- Removing a Fuse
  54
- Replacing the Fuse
  54
- Ignition Curve
  54
- Ignition Curve Plug Connection
  54
- Changing Ignition Curve
  55
- Removing the Seat
  55
- Mounting the Seat
  55
- Dismounting the Fuel Tank
  55
- Installing the Fuel Tank
  56
- Cooling System
  57
- Checking Antifreeze and Coolant Level
  57
- Checking the Coolant Level
  58
- Draining Coolant
  58
- Refilling Coolant
  59
- Removing Main Silencer
  59
- Fitting the Main Silencer
  59
- Glass Fiber Yarn Filling of Main Silencer
  59
- Removing Glass Fiber Yarn Filling from the Main Silencer
  60
- Fitting Glass Fiber Yarn Filling in Main Silencer
  60
- Changing Glass Fiber Yarn Filling of Main Silencer
  61
- Dismounting the Air Filter Box Lid
  61
- Installing the Air Filter Box Lid
  61
- Removing the Air Filter
  61
- Installing the Air Filter
  62
- Cleaning Air Filter
  62
- Adjusting Basic Position of Clutch Lever
  62
- Checking Fluid Level of Hydraulic Clutch
  62
- Changing Fluid Level of Hydraulic Clutch
  63
- Carburetor - Idle
  63
- Carburetor - Adjusting Idle
  64
- Emptying the Carburetor Float Chamber
  65
- Checking Engine Oil Level
  65
- Changing Engine Oil and Oil Filter, Cleaning Oil Screen
  66
- Draining the Engine Oil
  66
- Cleaning the Oil Screen
  66
- Removing the Oil Filter
  67
- Mounting Oil Filter
  67
- Filling up with Engine Oil
  68
- Topping up Engine Oil
  68
Checking Spoke Tension
52
Troubleshooting
69
Cleaning
71
- Cleaning Motorcycle
  71
Storage
72
Technical Data - Engine
73
- Capacity- Engine Oil
  74
- Capacity- Cooling Liquid
  74
Technical Data - Engine Tightening Torques
75
Technical Data - Carburetor
77
Technical Data - Chassis
78
- Capacity - Fuel
  78
Technical Data - Fork
79
- Capacity - Fork Oil
  79
Technical Data - Shock Absorber
80
Technical Data - Chassis Tightening Torques
81
Wiring Diagram
82
- Substances
  84
- Auxiliary Substances
  86
- Index
  88

KTM 505 SX-F Repair Manual (132 pages)

Brand: KTM | Category: Engine | Size: 7 MB

2-1 2 General Information

13
- General Information
  5
- Table of Contents
  13
- Changing the Cooling Liquid
  15
- Checking the Cooling Liquid Level
  15
- Engine Oil
  15
- Changing the Engine Oil
  15
- Changing the Oil Filter
  16
- Checking the Engine Oil Level
  16
- Engine Oil Circuit
  17
- Checking the Oil Pressure
  17
- Checking the Oil Level of the Hydraulic Clutch
  18
- Bleeding of the Hydraulic Clutch
  18
- Adjusting the Throttle Cables
  18
- Changing the Front Brake Fluid
  19
- Changing the Rear Brake Fluid
  20
- Special Tools - Engine
  21
  - Dismounting the Engine
    25
  - Mounting the Engine
    28
4-1 4 Disassembling the Engine

31
- Draining the Engine Oil
  33
- Preparation
  33
- Removing the Oil Filter
  33
- Removing the Starter
  33
- Removing the Ignition Cover
  34
- Removing the Pulse Generator
  34
- Removing the Sprocket
  34
- Removing the Starter Drive
  34
- Moving the Engine to Ignition Tdc
  35
- Removing the Clutch
  36
- Removing the Clutch Cover
  36
- Removing the Camshafts
  37
- Removing the Timing Chain Tensioner
  37
- Removing the Cylinder Head
  38
- Removing the Cylinder / Piston
  39
- Removing the Freewheel Hub
  40
- Removing the Rotor
  40
- Removing the Timing Chain
  40
- Removing the Oil Pumps
  41
- Removing the Primary Gear
  41
- Removing the Shift Mechanism
  42
- Separating the Engine Case Halves
  43
5-1 5 Servicing Individual Components

45
- Left Engine Case Half
  47
- Right Engine Case Half
  48
- Balancer Gear
  49
- Water Pump
  49
- Clutch Cover
  50
- Lubrication System
  51
- Crankshaft
  52
- Axial Clearance of the Crankshaft
  53
- Piston / Cylinder
  54
- Automatic Decompression
  56
- Camshafts
  56
- Camshaft Bearing Bridges
  57
- Radial Clearance of the Camshaft Bearings
  57
- Cylinder Head
  58
- Timing Chain Tensioner
  61
- Timing Train
  62
- Clutch
  63
- Shift Mechanism
  64
- General Information on Servicing the Transmission
  66
- Main Shaft
  66
- Countershaft
  67
- Starter Drive
  68
- Freewheel Hub
  69
- Ignition Cover / Stator
  69
  - Mounting the Cylinder Head
    78
  - Mounting the Timing Chain Tensioner
    79

KTM 505 SX-F Repair Manual (13 pages)

Repair Manual Update

Brand: KTM | Category: Motorcycle | Size: 0 MB

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