Advertisement
Advertisement
Table of Contents
Related Manuals for KTM 450
Summary of Contents for KTM 450
- Page 1 1 SERVICE-INFORMATIONS 2 GENERAL INFORMATION 3 DISMOUNTING AND MOUNTING THE ENGINE 4 DISASSEMBLING THE ENGINE 5 SERVICING INDIVIDUAL COMPONENTS 6 ASSEMBLING THE ENGINE 7 ELECTRICAL 8 FUEL SYSTEM 9 TROUBLE SHOOTING 10 TECHNICAL SPECIFICATIONS 11 PERIODIC MAINTENANCE SCHEDULE 12 WIRING DIAGRAMS...
- Page 3 X P L A N A T I O N P D A T I N G 3.206.029-E Repair Manual 450/505 SX-F 10/2006 Basic version Model year 2007 Edition: 10/2006...
- Page 5 “NOTE” POINTS OUT USEFUL TIPS. Use only ORIGINAL KTM SPARE PARTS. The KTM high performance engine is only able to meet user expectations if the maintenance work is performed regularly and professionally. In accordance with the international quality management ISO 9001 standard, KTM uses quality assurance processes that lead to the highest possible product quality.
- Page 7 REPLY FAX FOR REPAIR MANUALS We have made every effort to make our repair manuals as accurate as possible but it is always possible for a mistake or two to creep in. To keep improving the quality of our repair manuals, we request mechanics and shop foremen to assist us as follows: If you find any errors or inaccuracies in one of our repair manuals –...
- Page 9 GENERAL INFORMATION INDEX CHANGING THE COOLING LIQUID ........2-2 CHECKING THE COOLING LIQUID LEVEL .
- Page 11 Only use fully synthetic engine oils that meet the JASO MA quality requirements (see information on the can). 5W/40 10W/50 KTM recommends Motorex Power Synt 4T in the 10W/50 viscosity (for temperatures over 5°C, 41°F) or 5W/40 (for temperatures under 5°C, 41°F). Changing the engine oil CAUTION N ENGINE AT OPERATING TEMPERATURE AND THE ENGINE OIL IT CONTAINS ARE –...
- Page 12 Changing the oil filter – Place a pan under the engine to drain the oil. Remove the 2 screws and take off the oil filter cover and O-ring. – Pull the oil filter insert out of the housing with circlip pliers 510.12.011.000.
- Page 13 Engine oil circuit Engine oil circuit oil screen Pressure oil pump Bypass valve Oil filter insert Throttle to meter the oil for the timing chain tensioner Oil spraying nozzle for piston Jet to meter the oil to the lower conrod bearing Throttle to meter the oil to the clutch pushrod Oil duct for the cam lever support Oil spraying nozzle for the camshaft...