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2015 450 Rally Factory Replica
KTM 2015 450 Rally Factory Replica Manuals
Manuals and User Guides for KTM 2015 450 Rally Factory Replica. We have
1
KTM 2015 450 Rally Factory Replica manual available for free PDF download: Owner's Manual
KTM 2015 450 Rally Factory Replica Owner's Manual (133 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 6.93 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left
11
View of Vehicle, Rear Right
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Engine Number
13
Key Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch
15
Light Switch
15
Turn Signal Switch
16
Horn Button
16
Electric Starter Button
16
Indicator Lamp Overview
16
Fuel Pump Switch
17
Fuel Tank
17
Opening the Filler Caps
17
Closing the Filler Caps
18
Idle Speed Adjusting Screw
19
Shift Lever
19
Foot Brake Lever
19
Side Stand
20
Steering Lock
20
Locking the Steering
20
Unlocking the Steering
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Kilometers or Miles, Setting
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
24
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
25
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
26
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
27
Setting TR2 (Trip Master 2)
27
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
28
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
29
Table of Conditions and Menu Activation
30
8 Preparing for Use
31
Advice on First Use
31
Running in the Engine
32
9 Riding Instructions
33
Checks and Maintenance When Preparing for Use
33
Starting
33
Starting off
34
Shifting, Riding
34
Braking
34
Stopping, Parking
35
Transport
35
Refueling
36
10 Service Schedule
37
Service Work (as Additional Order)
38
11 Tuning the Chassis
39
Checking the Basic Chassis Setting with the Rider's Weight
39
Compression Damping of the Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting the High-Speed Compression Damping of the Shock Absorber
40
Adjusting the Rebound Damping of the Shock Absorber
40
Measuring the Unloaded Rear Wheel Sag
40
Checking the Static Sag of the Shock Absorber
41
Checking the Riding Sag of the Shock Absorber
41
Adjusting the Spring Preload of the Shock Absorber
42
Adjusting the Riding Sag
42
Checking the Basic Setting of the Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
44
Handlebar Position
44
Adjusting the Handlebar Position
44
12 Service Work on the Chassis
46
Raising the Motorcycle with the Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding the Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
47
Removing the Fork Legs
47
Installing the Fork Legs
48
Removing the Lower Triple Clamp
48
Installing the Lower Triple Clamp
49
Checking the Steering Head Bearing Play
51
Adjusting the Play of the Steering Head Bearing
52
Greasing the Steering Head Bearing
53
Removing the Shock Absorber
53
Installing the Shock Absorber
54
Dismounting the Front Fender
56
Installing the Front Fender
56
Removing the Seat
56
Mounting the Seat
57
Removing the Air Filter
57
Cleaning the Air Filter and Air Filter Box
57
Installing the Air Filter
58
Removing the Main Silencer
58
Installing the Main Silencer
58
Changing the Glass Fiber Yarn Filling of the Main Silencer
59
Removing the Front Left Fuel Tank
59
Removing the Front Right Fuel Tank
60
Installing the Front Left Fuel Tank
61
Installing the Front Right Fuel Tank
62
Checking the Chain for Dirt Accumulation
62
Cleaning the Chain
62
Checking the Chain Tension
63
Adjusting the Chain Tension
63
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
64
Checking the Frame
66
Checking the Swingarm
66
Checking the Throttle Cable Routing
66
Checking the Rubber Grip
67
Additionally Securing the Rubber Grip
67
Adjusting the Basic Position of the Clutch Lever
67
Checking/Correcting the Fluid Level of the Hydraulic Clutch
67
Changing the Hydraulic Clutch Fluid
68
Removing the Trim
68
Mounting the Trim
69
Removing the Engine Guard
70
Installing the Engine Guard
70
13 Brake System
71
Checking the Free Travel on the Hand Brake Lever
71
Adjusting the Free Travel of the Hand Brake Lever
71
Checking the Brake Discs
71
Checking the Front Brake Fluid Level
72
Adding Front Brake Fluid
72
Checking the Front Brake Linings
73
Changing the Front Brake Linings
74
Checking the Free Travel of the Foot Brake Lever
75
Adjusting the Free Travel of the Foot Brake Lever
76
Checking the Rear Brake Fluid Level
76
Adding Rear Brake Fluid
77
Checking the Rear Brake Linings
77
Changing the Rear Brake Linings
78
14 Wheels, Tires
80
Removing the Front Wheel
80
Mounting the Front Wheel
80
Removing the Rear Wheel
81
Installing the Rear Wheel
82
Checking the Rear Hub Rubber Dampers
83
Checking the Tire Condition
83
Checking the Tire Air Pressure
84
Checking the Spoke Tension
84
15 Electrical System
86
Removing the Battery
86
Installing the Battery
86
Recharging the Battery
87
Changing the Main Fuse
87
Changing Fuses of Individual Power Consumers
88
16 Cooling System
90
Checking the Antifreeze and Coolant Level
90
Checking the Coolant Level
90
Draining the Coolant
91
Refilling Coolant
91
17 Tuning the Engine
92
Checking the Play in the Throttle Cable
92
Adjusting the Play in the Throttle Cable
92
Adjusting the Idle Speed
93
Checking the Basic Position of the Shift Lever
93
Adjusting the Basic Position of the Shift Lever
93
18 Service Work on the Engine
94
Checking the Engine Oil Level
94
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
94
Adding Engine Oil
97
19 Cleaning, Care
98
Cleaning the Motorcycle
98
Checks and Maintenance Steps for Winter Operation
99
20 Storage
100
Preparing for Use after Storage
100
21 Troubleshooting
101
22 Blink Code
103
23 Technical Data
104
Motor
104
Motor Tightening Torques
104
Capacities
106
Engine Oil
106
Coolant
106
Fuel
106
Chassis
106
Electrical System
107
Tires
107
Fork
107
Shock Absorber
108
Chassis Tightening Torques
108
24 Wiring Diagram
110
108
110
110
112
112
114
114
116
116
118
118
120
120
122
122
124
25 Substances
126
Auxiliary Substances
127
Standards
129
Index
130
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