Service Schedule - Kohler 24RCL Operation

4.2 Service Schedule

System Component or Procedure
General Maintenance
Fluid leaks
Engine oil level
Coolant level
Obstructions or combustible materials near
exhaust outlet
Leaks, hissing, and gas odor
Bolts and nuts for tightness
Engine oil and filter [
Inspect wiring for cuts, abrasions, or
corrosion
Belts and belt tension
Inspect vacuum lines and fittings
Air Intake System
Air cleaner element [
Air induction for leaks
Intake manifold for vacuum leaks
Cooling System
Clamps and hoses, tightness and leaks
Radiator exterior
Engine coolant w
Hoses, condition
Electrical System
Battery charge
Battery fluid level
Battery for cracks and corrosion
Clean battery cables [
Exhaust System
Exhaust manifold for leaks
Exhaust piping for leaks
Check HEGO (oxygen) sensor connections
and wires
Fuel System
Fuel lines and connections
Fuel regulator pressure
Fuel shutoff valve operation
Ignition System
Spark plug wires for cuts, abrasions, or
hardening
Secondary ignition coil wires
Spark plugs
Generator
Brushes and collector ring
* Not necessary for maintenance-free batteries.
[ Service more frequently under extremely dusty/dirty conditions.
w Long-life coolant is recommended. When long-life coolant is used, the
change interval is 5000 hours or 5 years. Do not mix coolant types.
TP-6905 4/16
Visually
See
Inspect
Check
Section
X
X
4.6.1 X
X
X
X
4.3
X
Engine X
O/M
X
4.4 Quarterly
or 20 hr.
X
X
4.6.2 X X
X
4.6.2
4.6.2 X X
4.8 X
X
X
X
4.5
X
X
Engine X
O/M
X
X
X
4.7 X
X
4.7
D
X
D
R
Procedure
Change Clean Test
X
3 years or
400 hr.
R
X
X
R
R
R
R
X
D
Action
Authorized distributor/dealer only
Replace as necessary
Section 4 Scheduled Maintenance
Frequency
Daily
Daily
Daily
Weekly
Weekly
Quarterly or 20 hours
Yearly or 120 hours
5 Years
Yearly or 120 hours
5 Years
Hours shown
3 Years or 500 hours
3 Years or 500 hours
Daily
Yearly or 120 hours
3 Years or 500 hours
3 Years or 500 hours
Yearly or 120 hours
Yearly or 120 hours
Yearly or 120 hours
Yearly or 120 hours
5 Years or 2000 hours
5 Years or 2000 hours
5 Years or 2000 hours
Quarterly
Yearly or 120 hours
5 Years or 2000 hours
3 Years or 500 hours
3 Years or 500 hours
3 Years or 500 hours
Yearly or 300 hours
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