User Manuals: Hitachi SJ200-055HFEF Inverter Drive

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Hitachi SJ200-055HFEF Instruction Manual (277 pages)

Single-phase Input 200V Class; Three-phase Input 200V Class; Three-phase Input 400V Class

Brand: Hitachi | Category: Inverter | Size: 5 MB

Definitions and Symbols
2
Hazardous High Voltage
2
Safety Messages

2
Inverter Mounting

16
- Revisions
  18
- Contact Information
  19
Chapter 1 : Getting Started

20
- Getting Started
  20
- Introduction
  20
- SJ200 Inverter Specifications
  20
  - Introduction
    21
  - Main Features
    21
  - Digital Operator Copy Unit
    22
  - Operator Interface Options
    22
  - Inverter Specifications Label
    23
  - Model Number Convention
    23
  - Model-Specific Tables for 200V and 400V Class Inverters
    24
  - SJ200 Inverter Specifications
    24
  - Carrier Frequency
    25
  - General Specifications
    29
  - Signal Ratings
    30
- Introduction to Variable-Frequency Drives
  31
- Frequently Asked Questions
  36
- Inverter Mounting and Installation
  39
Chapter 2 : Inverter Mounting and Installation

40
Chapter 3 : Configuring Drive Parameters

74
- Choosing a Programming Device
  74
- Introduction to Inverter Programming
  74
- Using Keypad Devices
  75
  - Control Algorithms
    77
  - Operational Modes
    77
  - Run Mode Edits
    77
  - “D” Group: Monitoring Functions
    78
  - Trip Event and History Monitoring
    79
  - “F” Group: Main Profile Parameters
    80
  - Control Source Settings
    81
  - “A” Group: Standard Functions
    81
  - A001/A002 Override Sources
    82
  - Basic Parameter Settings
    84
  - Analog Input Settings
    85
  - Multi-Speed and Jog Frequency Setting
    86
  - Constant and Variable (Reduced) Torque
    88
  - Manual Torque Boost
    88
  - Torque Control Algorithms
    88
  - Intelligent Sensorless Vector Control (Islv)
    89
  - Voltage Gain
    89
  - DC Braking Settings
    91
  - Frequency-Related Functions
    92
  - Jump Frequencies
    93
  - PID Control
    94
  - Automatic Voltage Regulation (AVR) Function
    95
  - Second Acceleration and Deceleration Functions
    96
  - Accel/Decel
    98
  - Additional Analog Input Settings
    99
  - Analog Input Calculate Function
    100
  - ADD Frequency
    101
  - Automatic Restart Mode
    102
  - “B” Group: Fine Tuning Functions
    102
  - Electronic Thermal Overload Alarm Setting
    103
  - Overload Restriction
    105
  - Software Lock Mode
    106
  - Miscellaneous Settings
    108
  - B090: Dynamic Braking Usage Ratio
    110
  - B091/B088: Stop Mode / Restart Mode Configuration
    110
  - “C” Group: Intelligent Terminal Functions
    113
  - Intelligent Input Terminal Overview
    114
  - Input Function Summary Table
    115
  - Output Terminal Configuration
    118
  - Output Function Summary Table
    119
  - Analog Function Summary Table
    120
  - Output Function Adjustment Parameters
    120
  - PID Error (PV–SP) Deviation Threshold
    121
  - Network Communication Settings
    122
  - Analog Signal Calibration Settings
    123
  - Miscellaneous Functions
    124
  - Logic Output Function
    125
  - Output Logic and Timing
    125
  - “H” Group: Motor Constants Functions
    127
  - Operations and Monitoring
    128
  - Caution Messages for Operating Procedures
    129
Chapter 4 : Operations and Monitoring

129
- Introduction
  129
- Warning Messages for Operating Procedures
  130
- Connecting to Plcs and Other Devices
  131
- Example Wiring Diagram
  132
- Control Logic Signal Specifications
  133
- Intelligent Inputs
  134
- Intelligent Terminal Listing
  134
- Intelligent Outputs
  135
- Using Intelligent Input Terminals
  136
  - Sinking Inputs, Internal Supply
    137
  - Sourcing Inputs, Internal Supply
    137
  - Sinking Inputs, External Supply
    138
  - Sourcing Inputs, External Supply
    138
  - Forward Run/Stop and Reverse Run/Stop Commands
    139
  - Multi-Speed Select
    140
  - Programming Using the CF Switches
    141
  - Standard Keypad Programming
    141
  - Jogging Command
    142
  - External Signal for DC Braking
    143
  - Set Second Motor
    144
  - Two-Stage Acceleration and Deceleration
    145
  - Free-Run Stop
    146
  - External Trip
    147
  - Unattended Start Protection
    148
  - Software Lock
    149
  - Analog Input Current/Voltage Select
    150
  - Reset Inverter
    151
  - Thermistor Thermal Protection
    152
  - Three-Wire Interface Operation
    153
  - PID ON/OFF and PID Clear
    155
  - Remote Control up and down Functions
    156
  - Force Operation from Digital Operator
    158
  - ADD Frequency Enable
    159
  - Force Terminal Mode
    160
  - Sinking Outputs, Open Collector
    161
  - Sinking Outputs, Open Collector with External Relays
    161
- Using Intelligent Output Terminals
  161
  - Internal Relay Output
    162
  - Output Signal ON/OFF Delay Function
    163
  - Run Signal
    164
  - Frequency Arrival Signals
    165
  - Overload Advance Notice Signal
    167
  - Output Deviation for PID Control
    168
  - Alarm Signal
    169
  - During Normal Operation
    170
  - When an Alarm Occurs
    170
  - Analog Input Disconnect Detect
    171
  - PID Second Stage Output
    172
  - Network Detection Signal
    175
  - Logic Output Function
    176
- Analog Input Operation
  178
- Analog Output Operation
  180
- PID Loop Operation
  181
  - Error Inversion
    182
  - PID Loop Configuration
    182
- Configuring the Inverter for Multiple Motors
  183
  - Inverter Configuration for Two Motor Types
    183
  - Simultaneous Connections
    183
Chapter 5: Inverter System Accessories

185
- Component Descriptions
  185
  - AC Reactors, Input Side
    187
  - AC Reactors, Output Side
    187
  - Examples of These Situations Include
    187
  - DC Link Choke
    188
  - EMI Filter
    188
  - RF Noise Filter (Capacitive)
    188
  - Zero-Phase Reactor (RF Noise Filter)
    188
- Dynamic Braking
  189
- Dynamic Braking Usage Ratio
  190
Chapter 6 : Troubleshooting and Maintenance

191
- Monitoring Trip Events, History, & Conditions
  191
- Troubleshooting
  191
  - General Precautions and Notes
    192
  - Inspection Items
    192
  - Troubleshooting
    192
  - Troubleshooting Tips
    193
  - Error Codes
    195
  - Fault Detection and Clearing
    195
  - Monitoring Trip Events, History, & Conditions
    195
  - Trip History and Inverter Status
    197
- Restoring Factory Default Settings
  198
- Maintenance and Inspection
  199
  - Monthly and Yearly Inspection Chart
    199
  - Megger Test
    200
  - Capacitor Life Curve
    201
  - Spare Parts
    201
  - Variable-Frequency Drive
    201
  - General Inverter Electrical Measurements
    202
  - Single-Phase Measurement Diagram
    203
  - Three-Phase Measurement Diagram
    203
  - Inverter Output Voltage Measurement Techniques
    204
  - Voltage Measurement with Load
    204
  - Voltage Measurement Without Load
    204
  - IGBT Test Method
    205
- Warranty
  206
- Warranty Terms
  206
Appendix A: Glossary and Bibliography

207
- Glossary and Bibliography
  207
- Bibliography
  214
- Modbus Network Communications
  215
Appendix B: Modbus Network Communications

216
- Host Computer
  216
- In this Appendix
  216
- Introduction
  216
  - Modbus Network
    216
  - Cable Wiring
    217
- Connecting the Inverter to Modbus
  217
  - Keypad Removal
    217
  - Modular Interconnect Removal
    217
  - Set Inverter OPE/485 Switch
    218
  - Terminate Network Wiring
    218
  - Inverter Parameter Setup
    219
  - Message Configuration: Query
    220
- Network Protocol Reference
  220
  - Transmission Procedure
    220
  - Data
    221
  - Error Check
    221
  - Function Code
    221
  - Header and Trailer (Silent Interval)
    221
  - Message Configuration: Response
    222
  - Normal Response
    222
  - Response When an Error Occurs
    222
  - Transmission Time Required
    222
  - No Response Occurs
    223
  - Explanation of Function Codes
    224
  - Read Holding Register
    225
  - Write in Coil
    226
  - Write in Holding Register
    227
  - Loopback Test
    228
  - Write in Coils
    229
  - Writing in Holding Registers
    230
  - Exception Response
    231
  - Field Configuration
    231
  - Store New Register Data (ENTER Command)
    232
  - Submitting an ENTER Command
    232
  - Modbus Data Listing
    233
  - Modbus Coil List
    233
  - List of Holding Registers
    235
  - Modbus Holding Registers
    235
- Modbus Data Listing
  236
  - Holding Registers for “A” Group Standard Functions
    240
  - “C” Group Intelligent Terminal Functions
    250
Appendix C: Drive Parameter Settings Tables

254
- Introduction
  254
- Parameter Settings for Keypad Entry
  254
  - Main Profile Parameters
    255
  - Parameter Settings for Keypad Entry
    255
  - Standard Functions
    256
  - Fine Tuning Functions
    260
  - Intelligent Terminal Functions
    262
  - Motor Constants Functions
    264
Appendix D: CE-EMC Installation Guidelines

265
Index

271

Hitachi SJ200-055HFEF Instruction Manual (278 pages)

Brand: Hitachi | Category: Inverter | Size: 27 MB

Definitions and Symbols
3
Hazardous High Voltage
3
Safety Messages
3
General Precautions - Read These First
4
Index to Warnings and Cautions in this Manual
6
Wiring - Warnings for Electrical Practices and Wire Specifications
6
Wiring - Cautions for Electrical Practices
7
Powerup Test Caution Messages
8
Cautions for Configuring Drive Parameters
9
Warnings for Configuring Drive Parameters
9
Warnings for Operations and Monitoring
9
Cautions for Operations and Monitoring
10
General Warnings and Cautions
11
Warnings and Cautions for Troubleshooting and Maintenance
11
UL® Cautions, Warnings, and Instructions
14
Wiring Warnings for Electrical Practices and Wire Sizes
14
Terminal Tightening Torque and Wire Size
15
Wire Connectors
15
Circuit Breaker and Fuse Sizes
16
Motor Overload Protection
16
Table of Contents
17
Revisions
19
Contact Information
20
Getting Started
21
Introduction
21
SJ200 Inverter Specifications
21
Main Features
22
Operator Interface Options
23
Inverter Specifications Label
24
Model Number Convention
24
SJ200 Inverter Specifications
25
General Specifications
30
Signal Ratings
31
Introduction to Variable-Frequency Drives
32
The Purpose of Motor Speed Control for Industry
32
What Is an Inverter
32
Inverter Input and Three-Phase Power
33
Torque and Constant Volts/Hertz Operation
33
Inverter Output to the Motor
34
Intelligent Functions and Parameters
35
Velocity Profiles
36
Frequently Asked Questions
37
Inverter Mounting and Installation
40
Main Physical Features
41
Orientation to Inverter Features
41
Unpacking and Inspection
41
DIP Switch Introduction
45
Basic System Description
47
Step-By-Step Basic Installation
48
Choosing a Mounting Location
49
Ensure Adequate Ventilation
50
Keep Debris out of Inverter Vents
50
Check Inverter Dimensions
51
Prepare for Wiring
56
Determining Wire and Fuse Sizes
57
Terminal Dimensions and Torque Specs
58
Wire the Inverter Input to a Supply
58
Logic Control Wiring
61
Wire the Inverter Output to Motor
61
Goals for the Powerup Test
62
Powerup Test
62
Uncover the Inverter Vents
62
Powering the Inverter
63
Pre-Test and Operational Precautions
63
Key and Indicator Legend
64
Using the Front Panel Keypad
64
Keys, Modes, and Parameters
65
Keypad Navigational Map
66
Selecting Functions and Editing Parameters
67
Monitoring Parameters with the Display
72
Running the Motor
72
Powerup Test Observations and Summary
73
Configuring Drive Parameters
74
Choosing a Programming Device
75
Introduction to Inverter Programming
75
Using Keypad Devices
76
Control Algorithms
78
Operational Modes
78
Run Mode Edits
78
D" Group: Monitoring Functions
79
Trip Event and History Monitoring
80
F" Group: Main Profile Parameters
81
A" Group: Standard Functions
82
Basic Parameter Settings
85
Analog Input Settings
86
Multi-Speed and Jog Frequency Setting
87
Torque Control Algorithms
89
DC Braking Settings
92
Frequency-Related Functions
93
PID Control
95
Automatic Voltage Regulation (AVR) Function
96
Second Acceleration and Deceleration Functions
97
Additional Analog Input Settings
100
Automatic Restart Mode
103
B" Group: Fine Tuning Functions
103
Electronic Thermal Overload Alarm Setting
104
Overload Restriction
106
Software Lock Mode
107
Miscellaneous Settings
109
C" Group: Intelligent Terminal Functions
114
Input Terminal Configuration
114
Intelligent Input Terminal Overview
115
Output Terminal Configuration
119
Output Function Adjustment Parameters
121
Network Communication Settings
123
Analog Signal Calibration Settings
124
Miscellaneous Functions
125
H" Group: Motor Constants Functions
128
Operations and Monitoring
129
Caution Messages for Operating Procedures
130
Introduction
130
Warning Messages for Operating Procedures
131
Connecting to Plcs and Other Devices
132
Example Wiring Diagram
133
Control Logic Signal Specifications
134
Intelligent Terminal Listing
135
Using Intelligent Input Terminals
137
Forward Run/Stop and Reverse Run/Stop Commands
140
Multi-Speed Select
141
Jogging Command
143
External Signal for DC Braking
144
Set Second Motor
145
Two-Stage Acceleration and Deceleration
146
Free-Run Stop
147
External Trip
148
Unattended Start Protection
149
Software Lock
150
Analog Input Current/Voltage Select
151
Reset Inverter
152
Thermistor Thermal Protection
153
Three-Wire Interface Operation
154
Remote Control up and down Functions
157
Force Operation from Digital Operator
159
ADD Frequency Enable
160
Force Terminal Mode
161
Using Intelligent Output Terminals
162
Run Signal
165
Frequency Arrival Signals
166
Overload Advance Notice Signal
168
Output Deviation for PID Control
169
Alarm Signal
170
Network Detection Signal
176
Analog Input Operation
179
Analog Output Operation
181
PID Loop Operation
182
Configuring the Inverter for Multiple Motors
184
Simultaneous Connections
184
Chapter 5: Inverter System Accessories

186
- Component Descriptions
  186
- AC Reactors, Input Side
  188
- AC Reactors, Output Side
  188
- Dynamic Braking
  190
- Dynamic Braking Usage Ratio
  191
- Troubleshooting
  192
- Monitoring Trip Events, History, & Conditions
  192
- Troubleshooting
  193
- Troubleshooting Tips
  194
- Monitoring Trip Events, History, & Conditions
  196
- Fault Detection and Clearing
  196
- Error Codes
  196
- Trip History and Inverter Status
  198
- Restoring Factory Default Settings
  199
- Maintenance and Inspection
  200
- Monthly and Yearly Inspection Chart
  200
- Megger Test
  201
- Spare Parts
  202
- Capacitor Life Curve
  202
- General Inverter Electrical Measurements
  203
- Inverter Output Voltage Measurement Techniques
  205
- IGBT Test Method
  206
- Warranty
  207
- Warranty Terms
  207
Appendix A: Glossary and Bibliography

208
- Glossary
  208
- Frequency Setting
  211
- Sensorless Vector Control
  214
- Single-Phase Power
  214
- Thermal Switch
  214
- Three-Phase Power
  215
- Modbus Network Communications
  216
- Introduction
  217
- Connecting the Inverter to Modbus
  218
- Network Protocol Reference
  221
- Transmission Procedure
  221
- Message Configuration: Query
  221
- Message Configuration: Response
  223
- Explanation of Function Codes
  225
- Store New Register Data (ENTER Command)
  233
- Modbus Data Listing
  234
- Modbus Coil List
  234
- Modbus Holding Registers
  236
- Modbus Data Listing
  237
Appendix C: Drive Parameter Settings Tables

255
- Introduction
  255
- Parameter Settings for Keypad Entry
  255
- Main Profile Parameters
  256
- Standard Functions
  257
- Fine Tuning Functions
  261
- Intelligent Terminal Functions
  263
- Motor Constants Functions
  265
Appendix D: CE-EMC Installation Guidelines

266
- CE-EMC Installation Guidelines
  267
- Hitachi EMC Recommendations
  271
- Index
  272

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User Manuals: Hitachi SJ200-055HFEF Inverter Drive

Hitachi SJ200-055HFEF Instruction Manual (277 pages)

Table of Contents

Safety Messages

Inverter Mounting

Chapter 1 : Getting Started

Chapter 2 : Inverter Mounting and Installation

Chapter 3 : Configuring Drive Parameters

Chapter 4 : Operations and Monitoring

Chapter 5: Inverter System Accessories

Chapter 6 : Troubleshooting and Maintenance

Appendix A: Glossary and Bibliography

Appendix B: Modbus Network Communications

Appendix C: Drive Parameter Settings Tables

Appendix D: CE-EMC Installation Guidelines

Index