Fuji Xerox Phaser 5500 Manuals

Fuji Xerox Phaser 5500 Manuals

Manuals and User Guides for Fuji Xerox Phaser 5500. We have 1 Fuji Xerox Phaser 5500 manual available for free PDF download: Service Manual

Fuji Xerox Phaser 5500 Service Manual

Fuji Xerox Phaser 5500 Service Manual (623 pages)

Brand: Fuji Xerox | Category: Printer | Size: 25 MB

Table of Contents

Service Manual
3
Table of Contents
5
Service Terms
15
Product Terms
16
Symbols Marked on the Product
16
Power Safety Precautions
17
Power Source
17
Electrostatic Discharge (ESD) Precautions
18
Service Safety Summary
19
- General Guidelines
  19
- Warning Labels
  19
- Safety Interlocks
  19
- Servicing Electrical Components
  20
- Servicing Mechanical Components
  20
Regulatory Specifications
21
- Declaration of Conformity
  22
- In the European Union
  22
Manual Organization
23
1 General Information

25
- Printer Introduction and Overview
  26
  - Printer Configurations
    27
- Parts of the Printer
  28
  - Front View
    28
  - Rear View
    28
  - Front Panel
    29
- Printer Options
  30
  - Hard Drive
    30
  - Additional Memory
    30
  - Exit 2
    30
  - Networking
    30
  - 1000-Sheet Feeder
    31
  - Duplex Unit
    31
  - Stacker / Finisher
    32
  - 2000-Sheet Feeder
    33
  - Envelope Tray
    33
- Consumables and Routine Maintenance Items
  34
  - Supply Life Counters
    34
- Printer Specifications
  35
  - Physical Dimensions
    35
  - Memory Specifications
    35
  - Operational Clearances
    35
  - Functional Specifications
    37
  - Electrical Specifications
    37
  - Environmental Specifications
    38
  - Tray and Media Specifications
    38
2 Theory of Operation

41
- Phaser 5500 Operational Overview
  42
  - Summary of the Printing Process
    42
- Paper Handling
  44
  - Main Motor
    44
  - Drum Motor
    44
  - Input Paper Path
    45
  - Output Paper Path
    47
  - Duplex Path
    50
- Sensors
  51
  - Sensor Types
    51
  - Sensors in the Paper Path
    53
    
    Paper Feed Sensors
    54
    
    Paper Size Sensing
    54
- Xerographics
  55
  - Drum Cartridge
    55
  - Transfer Roller
    56
  - Toner Dispense Assembly
    57
  - Toner Dispense Motor
    58
  - Laser Assembly
    58
  - Fuser
    61
- Major Assemblies and Functions
  66
  - Trays
    66
  - Exit 1 Assembly
    70
  - Printer Drive and Electrical
    72
3 Error Messages, Codes, and Procedures

79
4 General Troubleshooting

331
- Introduction
  332
- Network Problems
  332
- Operating System and Application Problems
  332
  - Macintosh Printing Problems
    332
  - Windows Printing Problems
    333
- Front Panel Display Error/Inoperable Buttons
  334
- Low Voltage Power Supply Troubleshooting
  335
  - Print Engine LVPS
    335
  - Finisher LVPS
    336
  - AC Power Supply Troubleshooting
    337
  - Verifying AC Power
    338
- Print Engine Troubleshooting
  340
  - Inoperative Printer
    340
  - Engine Logic Board
    342
  - Image Processor Board Isolation
    343
  - Image Processor Board
    344
  - RAM Memory Fault Isolation
    345
5 Print-Quality Troubleshooting

347
- Print-Quality Problems Overview
  348
- Analyzing Test Prints
  348
  - Print-Quality Defect Definitions
    349
  - Deletions (Line, Band, Spots)
    351
  - Fusing
    352
  - Resolution
    353
  - Registration
    354
  - Registration (Side to Side)
    355
  - Skips/Smears
    356
  - Spots
    357
  - Skew
    358
  - Other Print Defects
    359
- Print-Quality Troubleshooting
  360
  - Light (Undertoned) Print
    360
  - Blank Print (no Image)
    362
  - Black Prints
    365
  - Vertical Deletions
    367
  - Horizontal Deletions
    369
  - Vertical Streaks
    371
  - Horizontal Streaks
    373
  - Spots
    375
  - Unfused Image
    376
  - Damaged Print
    379
  - Resolution
    380
  - Spot Deletions
    381
  - Repeating Defects
    383
  - Residual Image
    384
  - Background
    386
  - Uneven Density
    388
  - Skewed Image
    390
  - Registration
    391
  - Skips and Smears
    393
6 Adjustments and Calibrations

395
- Service Test Prints
  396
  - Print Quality Test Print
    396
- Adjustments
  398
  - Checking Registration
    398
  - Adjusting Simplex Registration
    400
  - Adjusting Duplex Registration
    401
  - Adjusting Fuser Temperature
    402
  - Resetting Fuser Life
    403
- Resetting the Printer to Default Values
  403
7 Cleaning and Maintenance

409
- Service Preventive Maintenance Procedure
  410
- Recommended Tools
  410
- Cleaning
  410
8 FRU Disassembly

411
- Overview
  412
  - Standard Orientation of the Printer
    412
- General Notes on Disassembly
  413
  - Preparation
    413
  - Notations in the Disassembly Text
    414
- Print Engine Covers
  415
  - Front Left Cover
    415
  - Top Rear Cover
    416
  - Top Cover
    417
  - Front Door
    418
  - Inner Main Cover
    419
  - Front Door Interlock Switch
    420
  - Upper Right Cover
    421
  - Rear Panel Cover
    422
  - Lower Right Cover
    423
  - I/P Board Cover
    424
  - Upper Rear Cover
    425
  - Tray 1/MPT Rear Cover
    426
  - Lower Rear Cover
    426
- Option Interface Cover
  427
- Exit 1 Top Cover
  428
- Upper Transportation and Registration
  429
  - Paper Size Switches
    429
  - Tray 2 Feeder
    430
  - Tray 3 Feeder
    431
  - Feed/Lift Motor
    433
  - Tray 2 and 3 no Paper Sensor
    434
  - Tray 2 and 3 Level Sensor Actuator
    435
  - Tray 2 and 3 Level Sensor
    437
  - Tray 2 and 3 Pre-Feed Sensor
    438
  - Feed Roller
    439
  - Retard Roller
    440
  - Nudger Roller
    441
- Tray 1 Disassembly
  442
  - Tray 1 Feeder
    442
  - Tray 1/MPT no Paper Sensor Actuator
    443
  - Tray 1/MPT no Paper Sensor
    444
  - Pick up Gear Spring
    445
  - Tray 1 Pick up Solenoid
    446
  - Cam Gear Spring
    446
  - Feed Roller Assembly
    448
  - Retard Pad
    449
- Lower Transportation and Registration
  450
  - Take Away Bracket
    450
  - Door B Interlock Switch
    451
  - Take Away Roller Assembly
    451
  - Door B
    453
  - Transfer Roller
    454
  - Door a Interlock Switch
    455
  - Door a
    456
  - Registration Roller
    456
  - Registration Transport Assembly
    459
  - Registration Clutch
    461
  - Registration Sensor
    462
  - Take Away Clutch
    463
  - Feed out Sensor 3
    464
- Xerographics
  466
  - Drum Cartridge Fan Intake Duct
    466
  - Drum Cartridge Fan
    468
  - Fuser Fan
    469
  - Drum Cartridge Detect Switch
    470
  - Environmental Sensor PWB
    474
  - Drum Cartridge CRUM PWB
    480
  - Toner Cartridge CRUM PWB
    481
  - Toner Dispense Assembly
    481
    
    Toner Dispense Motor
    483
    
    Laser Assembly
    484
    
    Fuser Assembly
    486
    
    Fuser and Exit 1
    486
    
    Fuser Exit Sensor
    487
    
    Exit Transport Assembly
    488
    
    Exit 1 Offset Motor
    490
    
    Offset Home Position Sensor
    491
    
    Full Stack Sensor
    492
  - Drive
    493
    
    Main Drive Belt
    493
    
    Motor Assembly
    494
  - Print Engine Electrical
    496
    
    High Voltage Power Supply
    496
    
    Power Switch
    496
    
    Exit PWB
    498
    
    Engine Logic Board
    499
    
    Front Panel
    500
    
    Image Processor Board
    501
    
    Low Voltage Power Supply
    502
    
    AC Accessory Panel
    503
    
    GFI Breaker
    504
9 Parts Lists

505
- Serial Number Format
  506
- Using the Parts List
  507
- Print Engine Parts
  508
- Xerox Supplies and Accessories
  548
10 Wiring Diagrams

551
- Print Engine Plug/Jack Designators
  552
- Plug/Jack Locator Diagrams
  556
  - Drum and Toner Cartridge
    556
  - Laser Assembly and Exit PWB
    557
  - Fuser and Exit 1
    558
  - Tray 1/MPT
    559
  - Registration Transport Assembly
    560
  - Tray 2 & 3 Feeder Assemblies
    561
  - Print Engine Electrical
    562
  - Engine Logic Board
    563
  - Image Processor Board
    564
  - AC Accessory Panel
    565
  - Lvps
    566
  - Print Engine Wiring Diagrams
    567
  - Notations Used in Wiring Diagrams
    567
  - Print Engine General Wiring (1/2)
    569
- Print Engine General Wiring (2/2)
  570
- Lvps
  571
- Fuser
  572
- Registration Transport
  573
- Xerographics
  574
- Drive/Crum
  575
- Tray 2
  576
- Tray 3
  577
- Tray 1/MPT
  578
- Laser Assembly
  579
- Exit 1
  580
- Engine Logic and Image Processor Board Interface
  581
- Image Processor Board (1/2)
  582
- Image Processor Board (2/2)
  583
- Phaser 5500 Laser Printer Menu Map
  585
- Service Diagnostics Menu Map
  585
- Service Diagnostic Tests and Utilities
  593
  - General Status Menu
    593
  - Test Print Menu
    594
  - Printer NVRAM Adjustments Menu
    594
  - Print Engine Motors/Fan Test Menu
    596
  - Duplex Unit Motor Tests Menu
    596
  - Exit 2 Motor Tests Menu
    597
  - Trays 4 & 5 Motor Tests Menu
    597
  - Tray 6 Motor Tests Menu
    597
  - Finisher Motor Tests Menu
    598
  - Print Engine Sensor/Switch Tests Menu
    599
  - Duplex Unit Sensor/Switch Tests Menu
    600
  - Exit 2 Sensor/Switch Tests Menu
    601
  - Tray 4 & 5 Sensor/Switch Tests Menu
    601
  - Tray 6 Sensor/Switch Tests Menu
    602
  - Finisher Sensor/Switch Tests Menu
    603
  - Print Engine Solenoid/Clutch Tests Menu
    604
  - Exit 2 Solenoid/Clutch Test Menu
    605
  - Tray 4 & 5 Solenoid/Clutch Test Menu
    605
  - Tray 6 Solenoid/Clutch Test Menu
    605
  - Finisher Solenoid/Clutch Tests Menu
    605
  - Controller NVRAM Access Menu
    606
  - Engine Logic Board Replacement Menu
    606
  - Finisher Board Setup Menu
    607
  - Exit
    607
  - Mode Select Port
    608

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