Alternator Assembly - Ford VSG-411 Service Manual

4-06
Charging System
4-06
11. Clean and inspect all components. Do not wash the rotor,
stator or bearings with solvent. Wipe these parts with a clean
cloth.
FIG. 8 Rear Bearing Removal
A - E33uFg C - Drift
B- D- Washer
ASSEMBLY
1. Resolder stator to rectifier (Fig. 9). Use a pair of pliers as a
heat sink to reduce heat spread to diodes.
2. Position stator and rectifier assembly in rear housing and
install retaining screws.
3. Press rear bearing onto rotor shaft.
4. Install front bearing into front housing. Position retainer plate
and install retaining screws.
5. Install rotor to front housing.
6. Position the rear housing and stator assembly over the rotor
and align the scribe marks made during disassembly. Seat the
machined portion of the stator core into the step in both end
housings. Install the housing through bolts.
7. Install the fan spacer, fan, dished washer, spacer, pulley
spacer, lockwasher and nut. Tighten nut.
NOTE: Dished washer "E" in Fig. 6 must be fitted cor-
rectly, with the outer circumference pressing against the
fan. In this way, it acts as a vibration damper and prevents
fatigue failures.
,
FIG. 9 Soldering Stator to Rectifier Connections
A- Stator Connections
B- Pliers
C - Soldering Iron