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TRANSIT 2016.75
Ford TRANSIT 2016.75 Manuals
Manuals and User Guides for Ford TRANSIT 2016.75. We have
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Ford TRANSIT 2016.75 manual available for free PDF download: Mounting Manual
Ford TRANSIT 2016.75 Mounting Manual (292 pages)
Body and Equipment Mounting
Brand:
Ford
| Category:
Automobile
| Size: 58 MB
Table of Contents
Table of Contents
3
About this Publication
6
About this Manual
7
Introduction
7
How to Use this Manual
7
Important Safety Instructions
7
Supplemental Information
7
Commercial and Legal Aspects
8
Terminology
8
Warranty on Ford Vehicles
8
Whole Vehicle Type Approval (2007/46/EC) Regulations - European Union Markets Only
8
Legal and Vehicle Type Approval
8
Alternative Type Approval
9
Legal Obligations and Liabilities
9
General Product Safety Requirement
9
Product Liability
9
Restraints System
10
Drilling and Welding
10
Minimum Requirements for Brake System
10
Road Safety
10
Contact Information
11
Conversion Type
15
Order Codes
15
Conversion Type - Reference Tables
15
Conversion Homologation
20
Electromagnetic Compatibility (EMC)
21
Permitted Antenna Location
22
Vehicle Duty Cycle Guidelines
23
Conversion Affect on Fuel Economy and Performance
23
Vehicle Ride and Handling Attributes
23
End of Life Vehicle (ELV) Directive
24
Jacking
25
Front Jacking Points
25
Rear Jacking Points
26
Lifting
27
Noise, Vibration and Harshness (NVH)
28
Vehicle Transportation Aids and Vehicle Storage
29
Package and Ergonomics
30
General Component Package Guidelines
30
Driver Reach Zones
30
Driver Field of View
30
Conversion Affects on Parking Aids
30
Aids for Vehicle Entry and Exit
30
Front, Rear and Side Under-Run Protection, Wheel Guards and Rear Registration Plate
30
Vehicle Dimensions Key
31
Recommended Main Load Area Dimensions
32
Chassis Cab Body
36
Hardware Specifications
38
Load Distribution
39
Center of Gravity Position
39
Center of Gravity Height Test Procedure
40
Center of Gravity Height Calculation
42
Formulas
42
Towing
44
Tow Bar Requirements
44
Tow Bar Types (for EU Specification Vehicles)
44
Tow Bar Types (for aus and NZL Specification Vehicles)
51
Suspension System
57
Front Suspension
58
Springs and Spring Mounting
58
Rear Suspension
59
Springs and Spring Mounting
59
Wheels and Tires
60
Wheel Clearance
60
Tire Manufacturers
60
Tire Pressure Monitoring Sensor (TPMS)
60
Spare Wheel
60
Tire Repair Kit
60
Jacking Kit
60
Painting Road Wheels
60
Driveshaft
61
Power Take off
61
Brake System
62
General
62
Kerb Mass Data
62
Brake Hoses General
62
Parking Brake
62
Hydraulic Brake Front and Rear Brakes
62
Anti-Lock Control Stability Assist
62
Engine
63
Engine Selection for Conversions
63
Engine Power Curves
63
Engine Cooling
70
Auxiliary Heater Systems
70
Auxiliary Heater Installation
71
Air Flow Restrictions
71
Accessory Drive
72
Front End Accessory Drives General Information
72
Automatic Transmission
75
Clutch
76
Manual Transmission
77
Exhaust System
79
Extensions and Optional Exhausts
79
Exhaust Pipes and Supports
79
Exhaust Heat Shields
79
Diesel Particulate Filter (DPF)
80
Vehicle Exhaust Systems Vans with 4.5 Full Bulkheads
81
Fuel System
82
Wiring Installation and Routing Guides
85
Wiring Harness Information
85
General Wiring and Routing
85
Connector Pin out Practices
85
Unused Connectors
86
Grounding
86
Prevention of Squeaks and Rattles
86
Water Leakage Prevention
86
Wiring Splicing Procedures
86
Wiring Specification
87
Electromagnetic Compatibility (EMC) Awareness
87
Wiring through Sheet Metal
88
No Drill Zones Rear Cargo Area
89
Electrics for Tow Bar
92
Trailer Tow Connectivity
96
Trailer Tow Electric (A055)
97
Communications Network
98
CAN-Bus System Description and Interface
98
Body Control Module (BCM)
100
Charging System
103
General Information and Specific Warnings
103
System Operation and Component Description
104
Start-Stop Override and Configurable Charging
106
Power Management Settings
107
Electrical Conversions
107
Fitting Equipment Containing Electric Motors
109
Vehicle Electrical Capacity Alternator
109
Charge Balance Guidelines
109
Circuit Diagrams
109
Battery and Cables
110
High Current Supply and Ground Connections
110
Battery Information
110
Battery Rules
114
Battery Configurations (Always in the Drivers Seat Pedestal)
115
Battery Configuration, Additional Loads, Start-Stop and Smart Regenerative Charging (SRC)
115
Additional Loads and Charging Systems
120
The Ford Programmable Battery Guard (A540)
120
The Ford Programmable Battery Guard System - Aftermarket Fitting
131
Battery Monitoring Sensor (BMS)
135
Single and Twin Battery Systems
136
Power and Connectivity Usage Recommendations
137
Generator and Alternator
139
Climate Control System
145
Instrument Panel Cluster (IPC)
146
Horn
147
Electronic Engine Controls
148
Start-Stop
148
Engine RPM (Revs Per Minute) Speed Controller (A003)
150
DPF and RPM Speed Control
155
Changing Vehicle Speed Maximum Setting
156
Tachograph
157
Legislation
157
Tachograph Harness Mounting
158
Fitting a Tachograph to Vehicles Built Without Digital Tachograph Option
160
Vehicle Configuration Change
161
Calibration and Tachograph Fitting
161
Information and Entertainment System - General Information Specifications
162
Audio Head Unit (AHU) - Multimedia in Car Entertainment (ICE) Pack Summary
162
Myconnection Radio and Myconnection Radio with DAB
164
MID-Radio and MID-Radio with DAB
164
Additional Rear Speakers
166
Cellular Phone
168
Exterior Lighting
169
Reversing Lamps
169
Power for Additional External Lamps
169
Lamps - Hazard / Direction Indication
169
Lamps - Front and Rear Fog Lamps
170
Lamps for Wide Vehicles
170
Electrically Operated Door Mirrors
170
Additional External Lamps
171
Interior Lighting
179
Additional Internal Lamps
179
Additional Lighting for Rear of Vehicle Interior
179
Cruise Control
180
Adaptive Cruise Control
180
Lane Keeping System
181
Handles, Locks, Latches and Entry Systems
182
Door Removal or Modification
182
Central Locking
182
Third Button on Key Fob - Single Chassis Cab, Transit Motorhome Chassis and Ford Skeletal Chassis
183
Remote Keyless Entry/Tire Pressure Monitoring System Receiver (RKE/TPMS Receiver)
184
Fuses and Relays
185
Fuses
185
Relays
187
Windscreen Wipers
188
Special Conversions
189
Special Vehicle Options (SVO) Harnesses and Aftermarket Kits
189
Additional Vehicle Signals/Features
189
Auto Wipe and Auto Light for Vehicles with Large Overhangs
190
Electrical Connectors and Connections
191
Connectors
191
Customer Connection Points (CCP) - Except Camper Vehicles and Ford Skeletal Chassis
191
Camper and Ford Skeletal Chassis Central Connectors
192
Drivers Swivel Seat
195
Vehicle Interface Connector
196
Auxiliary Fuse Panel (A526)
197
Beacon Preparation Pack (A606)
203
Utility Vehicle Switch Pack (A607) - Left Hand Drive Shown
204
Auxiliary Switches
205
High Specification Vehicle Interface Connector (A608)
207
Adding Connectors
218
Grounding
219
Ground Points
219
Body
227
Body Structures - General Information
227
Welding
227
Boron Steel Parts
229
Floor Precautionary Drill Zones Front Wheel Drive Vehicles (FWD) - Fuel Tank
230
Floor Precautionary Drill Zones Rear Wheel Drive Vehicles (RWD) - Fuel Tank
231
Integrated Bodies and Conversions
231
Chassis Cab
235
Transit Motorhome Chassis for Camper and Ford Skeletal Chassis
244
Front End Integrity for Cooling, Crash, Aerodynamics and Lighting
249
Tipper Bodies
249
Tank and Dry Bulk Carriers
249
Hydraulic Lifting Equipment
250
General Information
250
Racking Systems
255
Body System - General Information Specifications
258
Load Compartment Tie Downs
258
Front End Body Panels
259
Partitions (Bulkhead) - Driver and Front Passenger(S) Protection on Van, Bus
259
Body Closures
261
Sliding Door Gap Reduction on M1 Vehicles
261
Security, Anti-Theft and Locking System
261
Interior Trim
267
Load Compartment Interior Lining
267
Plywood Lining/Cladding
267
Rear View Mirrors
268
Door Mirrors
268
Seats
269
Van
269
Windowed Van
269
Heated Seats
269
Rear Seat Fixing Positions
269
Glass, Frames and Mechanisms
271
Heated Windshield and Heated Rear Window
271
Rear Windows
271
Airbag Supplemental Restraint System (SRS)
273
Airbags
273
Seatbelt Systems
276
Seatbelts
276
Driver Belt-Minder
276
Roof
277
Roof Ventilation
277
Roof Cut out - Camper Based Vehicles Only
277
Roof Racks and Load Carriers
278
Corrosion Prevention
280
General
280
Repairing Damaged Paint
280
Under Body Protection and Material
280
Painting Road Wheels
280
Contact Corrosion
280
Frame and Body Mounting
281
Mounting Points and Tubing
281
Self-Supporting Body Structure
284
Extended Chassis Frame
285
Non Standard Rear Chassis Frame Extension
286
Frame Drilling and Tube Reinforcing
287
Ancillary Equipment - Sub Frame Mounting
287
Water Tank on Camper Vehicles
288
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