Deprag AST11-1-S Controller Manuals

Manuals and User Guides for Deprag AST11-1-S Controller. We have 1 Deprag AST11-1-S Controller manual available for free PDF download: Operating Instruction Booklet

Deprag AST11-1-S Operating Instruction Booklet

Deprag AST11-1-S Operating Instruction Booklet (122 pages)

Sequence controller

Brand: Deprag | Category: Controller | Size: 2 MB

Table of Contents

Table of Contents
2
1 Definition of Signal Words and Symbols

8
2 Safety Instructions

9
3 Intended Use

9
4 Scope of Delivery

10
5 Short Description

10
6 Hardware Description

11
- Views of the AST11
  11
- Front Panel
  11
- Figure 1: Front View AST11
  11
- Rear View
  12
- Figure 2: Rear View
  12
- Connection Panel
  13
- Figure 3: Connection Panel AST11-1
  13
- Interface Description
  14
- Fuse
  14
- Voltage Supply
  14
- Ethernet
  14
- Screwdriver
  14
- I/O Interface
  14
- Table 1: Pin Assignment I/O Interface
  14
- Multifunctional Serial Interface
  15
- Table 2: Pin Assignment Multifunctional Serial Interface
  15
- Feeder Port
  16
- Emergency-Stop 2 Channel
  16
- Figure 4: Connection of Feeder Port
  16
- Table 3: Pin Assignment Feeder Port
  16
- F-Controller Port
  17
- Table 4: Pin Assignment Emergency-Stop 2 Channel
  17
- Table 5: Pin Assignment F-Controller
  17
7 Commissioning

18
8 Instructions for the Sequence Controller

36
- General
  36
- Operating Elements
  36
- Functional Display (Leds)
  36
- Figure 11: Operating Elements
  36
- Table 14: Leds
  36
- Keypad Layout
  37
- Function Keys
  37
- Numerical Keypad and ESC-Key
  37
- Menu and Cursor Keys
  37
- Table 15: Menu and Cursor Keys
  37
- Menu Structure
  38
- Figure 12: Menu Structure at the Display
  38
- Menu Functions
  39
- Description of the Menus
  39
- Menu System Info
  39
- Menu Process Data
  39
- Menu Setup
  40
- Menu Screwdriving Sequence
  45
- Menu Test
  46
- Operation Via the Web Interface
  50
- Requirements
  50
- Hardware
  50
- Software
  50
- Connection to the Sequence Controller AST11
  50
- Preparing to Use the Web Interface
  50
- Setting the Sequence Controller AST11
  50
- Setting the Browsers/Operating Systems
  50
- Menu Structure
  51
- Figure 13: Menu Structure Web Interface
  51
- Description of the Menu
  52
- Start
  52
- Figure 14: the Home Page
  52
- Figure 15: Start Page
  52
- System Info  Tool Data
  53
- Figure 16: Tool Data
  53
- System Info  System Data
  54
- Figure 17: System Data
  54
- Process Data  Screwdriving Sequences
  55
- Figure 18: System Data, Lower Part of the Page
  55
- Process Data  Statistics
  56
- Figure 19: Screwdriving Program
  56
- Figure 20: Screwdriving Program with Displayed Parameter Values
  56
- Process Data  Graphic
  57
- Figure 21: Statistics
  57
- Figure 22: Downloading Curve Data
  57
- Process Data  Final Values
  58
- Figure 23: Screwdriver Results
  58
- Setup  General Settings
  59
- Figure 24: General Settings
  59
- Figure 25: General Settings - Lower Part of the Page
  59
- Setup  Time
  60
- Setup  F-Control
  60
- Setup  Password
  60
- Figure 26: Date / Time
  60
- Figure 27: Setup F-Control
  60
- Figure 28: Change Password
  60
- Setup  Serial Device
  61
- Figure 29: Printer Settings
  61
- Figure 30: Selection of Fieldbus
  61
- Figure 31: Settings for Fieldbus, Ethercat Example
  62
- Figure 32: Settings for Fieldbus, Ethernet/Ip Example
  62
- Figure 33: Settings for Fieldbus, Profibus Example
  62
- Figure 34: Settings for Fieldbus, Profinet Example
  62
- Figure 35: Settings for Program Selection Via Barcode
  63
- Setup  Extensions
  64
- Screwdriving Sequence
  64
- Figure 36: Activating Options
  64
- Figure 37: Screwdriving Sequence - Empty Program
  65
- Figure 38: Screwdriving Sequence
  66
- Tools  Manuals
  68
- Tools  Additional Programs
  68
- Figure 39: Manuals
  68
- Figure 40: Additional Programs
  68
- Tools  Fieldbus
  69
- Tools  Update
  69
- Figure 41: Fieldbus
  69
- Figure 42: Update
  69
9 Function

70
- General
  70
- Functionality
  70
- Operation with Supervision of Number of Screw-Joints Per Part
  71
- Operation Without the Supervision of Number of Screw-Joints Per Part
  71
- Table 16: Errors of F-Function
  71
- Menu Functions for the F-Function
  72
- Settings
  72
- Activate
  72
- Reset Button
  72
- Part Clearance
  72
- Programs
  72
- Diagnostic Functions
  73
- Interfaces
  73
10 Settings

74
11 Screwdriving Strategies and Commands

79
- Screwdriving Strategies
  79
- Fasten / Loosen to Torque
  79
- Figure 43: Screwdriving Application to Torque
  79
- Extended Fasten to Torque
  80
- Figure 44: Expanded Screwdriving to Torque
  80
- Fasten / Loosen to Angle
  81
- Figure 45: Screwdriving to Angle
  81
- Figure 46: Loosening on Angle
  82
- Fasten / Loosen to External Stop-Signal
  83
- Figure 47: Fasten / Loosen to External Stop-Signal
  83
- Friction Value Package (Optional)
  84
- Friction Value Measurement
  84
- Figure 48: Friction Value Measurement
  84
- Fasten to Differential Torque
  85
- Figure 49: Screwing on Differential Torque
  85
- Fasten Dependent on Friction Value
  87
- Figure 50: Screwing Applications Depending on Friction
  87
- Commands
  90
- Display Values
  90
- Save Values
  90
- Statistic
  90
- Print
  90
- Waiting Time
  90
- Hold Position
  90
- Wait for Input
  91
- Set Output
  91
- Reset Output
  91
12 Documentation

92
- Final Values
  92
- Table 25: Structure of the Data Set
  92
- Curve Representation
  93
- Statistic
  94
- Print Output
  94
- Table 26: Print Parameters
  95
13 Maintenance and Servicing

97
14 Error Display and Troubleshooting

101
- System Error
  101
- MINIMAT-EC-Servo Screwdriver
  101
- Power Unit
  101
- Table 27: System Error MINIMAT-EC-Servo Screwdriver
  101
- Main Controller
  102
- Table 28: System Error - Power Unit
  102
- Table 29: System Error - Master Control Unit
  102
- Communication
  103
- Error in the Screwing Sequence
  103
- Table 30: System Error - Communication
  103
- Table 31: Fault in the Screwing Sequence
  104
15 Trouble Shooting

105
- Table 32: Troubleshooting
  105
16 Required Accessories

106
- Power Cable
  106
17 Optional Equipment

106
- Motor Cable for MICROMAT®-E
  106
- Extension for MICROMAT-E Motor Cable
  106
- Plug
  106
- Fieldbus Modules
  107
- Profibus
  107
- Profinet
  107
- Ethercat
  107
- Ethernet/Ip
  107
- Figure 53: Fieldbus Module, Power Supply and Connection Cable
  107
- Toolbox
  108
- Standfuß
  108
- Barcode Scanners
  108
- Printer Connector
  108
- Hardware-Module
  108
- Optional Software Packages
  110
- Friction Value Software Package
  110
- GRAPH10 - Superimposed Graph Display
  111
- Figure 54: GRAPH10E
  111
- Datalogger
  112
- Figure 55: Datalogger
  112
- TC30-PC Statistics
  113
- Figure 56: TC30-PC Statistics
  113
- DEPRAG Astxx Serial Remote
  114
- Figure 57: DEPRAG Astxx Serial Remote
  114
18 Technical Data

115
- Table 33: Technical Data
  115
19 Glossary

116
20 Eg-Conformity Declaration

120
21 Service Locations and Authorized Partners

121

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