Danfoss DDP096 Manuals

Manuals and User Guides for Danfoss DDP096. We have 2 Danfoss DDP096 manuals available for free PDF download: Technical Information, Service Manual

Danfoss DDP096 Technical Information (61 pages)

Pump and controller

Brand: Danfoss | Category: Water Pump | Size: 11.67 MB

Table of Contents
3
Contents

5
General Information

5
- Overview
  5
- About the DDP
  5
- Theory of Operation
  5
  - Multi-Outlet Pump
    6
- Features and Benefits
  8
- General Safety Warnings
  8
  - Fluid under High Pressure
    8
  - OEM Responsibility
    9
  - Pressure Relief
    9
  - Failure and Fault States
    9
  - Intended Use
    9
  - Improper Use
    10
  - Personnel Qualifications
    10
Technical Specifications

11
- DDP096 Pump Specifications
  11
- DPC12 Controller Specifications
  13
  - DPC12 Input Power Supply
    13
    
    Fuses
    13
    
    Pressure Sensors for DPC12
    13
  - Non-Volatile Memory Write/Erase Ratings
    14
  - General Ratings
    14
  - Environmental Standards and Criteria
    14
  - LED Messages
    15
  - DPC12 Housing
    15
DDP Characteristics

16
- Performance
  16
  - Overall Pump Efficiency
    16
  - Idle Losses
    16
  - Pump Discharged Flow and Shrinkage
    17
  - Input Torque
    18
  - Electronic Control Losses
    19
- Noise Characteristics
  19
Control Operation

20
- Control Modes, Limits, and Features
  20
  - Control Modes and Sources
    20
  - Limits
    20
  - Other Features
    21
  - Control Diagrams
    22
  - Example Use Cases
    24
- Controller Interaction
  24
  - Overview
    24
  - PLUS+1 ® CAN/USB Gateway
    24
  - Configuration and Tuning
    24
  - Commissioning Mode
    25
  - Diagnostics and Errors
    25
Model Code

26
- DDP Model Code
  26
- DDP Part Options
  27
Mechanical Installation

29
- Pump Transport and Handling
  29
- Storage
  30
- Installation Requirements
  30
  - Pump Arrangement
    30
  - Pump Shaft Coupling
    30
  - Understanding and Minimizing System Noise
    31
  - Air Removal
    31
    
    Removing Air by Gravity
    31
    
    Removing Air with an Auxiliary Pump
    31
    
    Removing Air through the DDP Outlet Port
    32
    
    Removing Air by Submersion
    33
  - Flushing
    33
  - Filtration
    33
  - Controller Mounting
    33
- Pump Dimensions
  35
  - Common Dimensions
    35
    
    Shaft End View Dimensions
    36
    
    Flange Dimensions
    37
    
    Side View Dimensions
    38
    
    Top View Dimensions
    41
    
    Rear View Dimensions
    42
  - Single-Outlet Pump Dimensions
    43
  - Multi-Outlet Pump Dimensions
    45
    
    Multi-Outlet Pump Side View Dimensions
    46
    
    Multi-Outlet Pump Rear View Dimensions
    48
- Controller Dimensions
  50
Electrical Installation

51
- Installation Requirements
  51
  - Wiring Overview
    51
  - Machine Wiring Guidelines
    52
  - Machine Welding Guidelines
    53
  - CAN Bus Installation
    53
  - System Diagnostic Connector
    53
  - Fuses
    53
  - Grounding
    53
  - Hot Plugging
    54
- Connectors
  55
  - Pump Connectors
    56
  - Controller Connectors
    57
Commissioning and Troubleshooting

58

Danfoss DDP096 Service Manual (24 pages)

Digital Displacement Pump

Brand: Danfoss | Category: Water Pump | Size: 7.5 MB

Table of Contents
3
Servicing Overview
4
Safety Precautions
4
Unintended Machine Movement
4
Flammable Cleaning Solvents
4
Fluid under High Pressure
4
Personal Safety
4
Hazardous Material
4
Pump Handling
5
Information for Servicing DDP096
6
Component Identification
6
Wiring Harness
6
General Harness Information
6
Main Anchor
7
Coil Harness
7
Sensor Harness
7
Mechanical Installation and Maintenance
8
Start-Up Procedure
8
Fluid and Filter Recommendations
8
Required Tools
9
Mechanical Tools
9
Electrical Tools
9
Additional Tools
9
Minor Repair
10
Shaft Seal
10
DDP Shaft Seal Removal
10
DDP Shaft Seal Installation
11
Coil
12
DDP Coil Removal
12
DDP Coil Inspection and Disposal
13
DDP Coil Installation
13
Pressure Sensor
14
DDP Pressure Sensor Removal
14
DDP Pressure Sensor Installation
14
Speed and Temperature Sensor
15
DDP Speed and Temperature Sensor Removal
15
DDP Speed and Temperature Sensor Inspection
15
DDP Speed and Temperature Sensor Installation
15
Coil Harness a
16
DDP Coil Harness "A" Removal
16
DDP Coil Harness "A" Installation
17
Coil Harness B
18
DDP Coil Harness "B" Removal
18
DDP Coil Harness "B" Installation
19
Sensor Harness (Single-Outlet Pump)
20
DDP Sensor Harness (Single-Outlet Pump) Removal
20
DDP Sensor Harness (Single-Outlet Pump) Installation
20
Sensor Harness (Multi-Outlet Pump)
21
DDP Sensor Harness (Multi-Outlet Pump) Removal
21
DDP Sensor Harness (Multi-Outlet Pump) Installation
22
Torque Chart
23
Fasteners and Torque
23

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Danfoss DDP096 Manuals

Danfoss DDP096 Technical Information (61 pages)

Table of Contents

Contents

General Information

Technical Specifications

DDP Characteristics

Control Operation

Model Code

Mechanical Installation

Electrical Installation

Commissioning and Troubleshooting

Danfoss DDP096 Service Manual (24 pages)

Table of Contents

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