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Graco Xtreme XL Packages 334645B Instructions-Parts List Manual

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Instructions-Parts
334645B
Xtreme® XL Packages
N
i g h p e r f o r m a n c e , h i g h p r e s s u r e s p r a y p a c k a g e s f o r a p p l y i n g p r o t e c t i v e c o a t i n g s . F o r p r o f e s s i o n a l u s e
o n l y .
m p o r t a n t S a f e t y n s t r u c t i o n s
e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l a n d i n r e l a t e d
m a n u a l s . S a v e t h e s e i n s t r u c t i o n s .
e e M o d e l s o n p a g e 6 f o r m a x i m u m
w o r k i n g p r e s s u r e s .
PROVEN QUALITY. LEADING TECHNOLOGY.

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Summary of Contents for Graco Xtreme XL Packages 334645B

  • Page 1 Instructions-Parts 334645B Xtreme® XL Packages i g h p e r f o r m a n c e , h i g h p r e s s u r e s p r a y p a c k a g e s f o r a p p l y i n g p r o t e c t i v e c o a t i n g s . F o r p r o f e s s i o n a l u s e o n l y .

  • Page 2: Table Of Contents

    Contents e l a t e d M a n u a l s ..........3 S p r a y .

  • Page 3: E L A T E D M A N U A L S

    Related Manuals Related Manuals M a n u a l D e s c r i p t i o n 3 3 4 6 4 4 X t r e m e X L A i r M o t o r , I n s t r u c t i o n s - P a r t s 3 A 0 2 9 3 A i r C o n t r o l s , I n s t r u c t i o n s - P a r t s 3 1 1 8 2 5...

  • Page 4: Warnings

    Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e , a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l s r e f e r t o p r o c e d u r e - s p e c i fi...
  • Page 5 Warnings WARNING S K N N J E C T O N H A Z A R D H i g h - p r e s s u r e fl u i d f r o m g u n , h o s e l e a k s , o r r u p t u r e d c o m p o n e n t s w i l l p i e r c e s k i n . T h i s m a y l o o k l i k e j u s t a c u t , b u t i t i s a s e r i o u s i n j u r y t h a t c a n r e s u l t i n a m p u t a t i o n .
  • Page 6 Warnings WARNING M O V N G P A R T S H A Z A R D M o v i n g p a r t s c a n p i n c h , c u t o r a m p u t a t e fi n g e r s a n d o t h e r b o d y p a r t s . •...

  • Page 7: Sprayer Packages

    Sprayer Packages Sprayer Packages C h e c k y o u r s p r a y e r o r w a l l m o u n t p a c k a g e ’ s i d e n t i fi...

  • Page 8: Heavy Fluids Sprayer Packages

    Pump Packages Heavy Fluids Sprayer Packages Note H e a v y - fl u i d m a t e r i a l s v a r y a n d s h o u l d b e P a c k a g e s i n c l u d e a h o p p e r , n o fl...

  • Page 9: Component Identification - Cart Mount

    Component Identification - Cart Mount Component Identification - Cart Mount F i g u r e 1 A i r l e s s S p r a y e r K e y : A i r I n l e t , 1 i n n p t ( f ) o n c l a w fi t t i n g G r o u n d i n g W i r e ( r e q u i r e d ) B l e e d T y p e M a s t e r A i r V a l v e ( r e q u i r e d ) P u m p...

  • Page 10: Wall Mount

    Component Identification - Wall Mount Component Identification - Wall Mount F i g u r e 2 A i r l e s s S p r a y e r K e y : A i r I n l e t , 1 i n n p t ( f ) o n c l a w fi t t i n g F l u i d F i l t e r ( i f e q u i p p e d ) B l e e d T y p e M a s t e r A i r V a l v e ( r e q u i r e d ) G r o u n d i n g W i r e ( r e q u i r e d )

  • Page 11: Grounding

    System Components System Components De-Ice Contol (T) T u r n b l e e d a i r k n o b ( o p e n ) t o r e d u c e i c i n g . Note Grounding * e q u i r e d s y s t e m c o m p o n e n t s .
  • Page 12 Install Wall Mount Assembly Install Wall Mount 5 . C o n n e c t a i r a n d fl u i d h o s e s . e f e r t o S e t u p , p a g e 1 3 Assembly Install Hopper Assembly Note...
  • Page 13 Setup Setup 3 . A t t a c h e l e c t r i c a l l y c o n d u c t i v e fl u i d h o s e t o p u m p o u t l e t a n d t i g h t e n .

  • Page 14: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 4 . H o l d g u n fi r m l y a g a i n s t a g r o u n d e d m e t a l p a i l . T r i g g e r t h e g u n u n t i l p r e s s u r e i s r e l i e v e d .
  • Page 15 Flush Flush 5 . T u r n r e g u l a t o r a d j u s t m e n t k n o b ( G ) c o u n t e r c l o c k w i s e u n t i l i t s t o p s , a n d g a u g e ( E ) r e a d s z e r o .
  • Page 16 Flush b . T r i g g e r g u n , s l o w l y o p e n r e g u l a t o r b . S t a r t t h e p u m p b y r o t a t i n g t h e a i r r e g u l a t o r a d j u s t m e n t k n o b ( G ) u n t i l p u m p b e i n g s t o a d j u s t m e n t k n o b ( G ) c l o c k w i s e u n t i l p u m p c y c l e a n d a s t e a d y s t r e a m c o m e s f r o m g u n .
  • Page 17 Prime Prime 5 . O p e n b l e e d t y p e m a s t e r v a l v e ( B ) . 1 . F o l l o w P r e s s u r e e l i e f P r o c e d u r e , p a g e 1 4 2 .
  • Page 18 Prime b . S t a r t t h e p u m p b y r o t a t i n g t h e a i r r e g u l a t o r b .
  • Page 19 Spray Spray 6 . D i s e n g a g e g u n t r i g g e r l o c k . 7 . S p r a y a t e s t p a t t e r n . e a d fl u i d m a n u f a c t u r e r ’ s O T I C E r e c o m m e n d a t i o n s .

  • Page 20: C A R T M A I N T E N A N C

    Maintenance Maintenance Corrosion Protection A l w a y s fl u s h t h e p u m p b e f o r e t h e fl u i d d r i e s o n t h e Preventative Maintenance Schedule d i s p l a c e m e n t r o d .

  • Page 21: T R O U B L E S H O O T I N

    Troubleshooting Troubleshooting 2 . C h e c k a l l p o s s i b l e c a u s e s a n d p r o b l e m s b e f o r e d i s a s s e m b l i n g p u m p .
  • Page 22 Remove Lower Remove Lower 5 . H o l d t h e fl a t s o f t h e a i r m o t o r p i s t o n r o d w i t h a w r e n c h .
  • Page 23 Parts Parts Xtreme Sprayer Cart Packages A p p l y g r e a s e t o c a r t a x l e s b e f o r e a s s e m b l i n g w h e e l s .
  • Page 24 Parts Xtreme Packages Without A Hopper R e f P a r t D e s c r i p t i o n p r a y e r D e s c r i p t i o n a n d Q u a n t i t y N o H o s e a n d G u n W i t h H o s e a n d G u n N o H o p p e r...
  • Page 25 Parts R e f P a r t D e s c r i p t i o n p r a y e r D e s c r i p t i o n a n d Q u a n t i t y N o H o s e a n d G u n W i t h H o s e a n d G u n N o H o p p e r...
  • Page 26 Parts Xtreme Packages With A Hopper R e f P a r t D e s c r i p t i o n S p r a y e r D e s c r i p t i o n a n d Q u a n t i t y W i t h H o s e a n d G u n H o p p e r 2 4 X 5 9 3...
  • Page 27 Parts R e f P a r t D e s c r i p t i o n S p r a y e r D e s c r i p t i o n a n d Q u a n t i t y W i t h H o s e a n d G u n H o p p e r 2 4 X 5 9 3...
  • Page 28 Parts Dura-Flo Cart Packages A p p l y g r e a s e t o c a r t a x l e s b e f o r e a s s e m b l i n g w h e e l s .
  • Page 29 Parts Dura-Flo Cart Package Parts R e f P a r t D e s c r i p t i o n Q u a n t i t y N o H o s e a n d G u n W i t h H o s e a n d G u n N o H o p p e r , N o H o p p e r...

  • Page 30: Wall Mount Packages

    Parts Wall Mount Packages 1 . A p p l y s t a i n l e s s s t e e l p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e t h r e a d s .
  • Page 31 Parts Wall Mount Package Parts R e f P a r t D e s c r i p t i o n Q u a n t i t y X L 4 5 W 1 X L 7 0 W 1 X L 8 0 W 1 X L 9 5 W 1 2 0 1 2 4 X 1 8 1...
  • Page 32 Parts Pump Package Parts T o r q u e t o 9 5 – 1 0 5 f t - l b ( 1 2 9 – 1 4 2 N • m ) . A p p l y a n a e r o b i c p i p e s e a l a n t . A p p l y s t a i n l e s s s t e e l p i p e s e a l a n t t o a l l T o r q u e t o 2 3 0 –...
  • Page 33 Parts Pump Package Parts R e f P a r t D e s c r i p t i o n Q u a n t i t y P L 4 5 C 1 P L 7 0 C 1 P L 7 0 C 2 P L 8 0 C 1 P L 8 0 C 2 P L 9 5 C 1 P L 9 5 C 2 1 0 1 2 4 X 8 5 6 M O T O R , a i r , 1 3 i n .

  • Page 34: D I M E N S I O N

    Dimensions Dimensions Sprayer Cart Packages M o u n t 4 0 . 7 5 i n 2 8 . 5 i n 2 6 . 2 5 i n 4 6 . 2 5 i n 2 5 . 7 5 i n D u r a - F l o ( 1 0 3 5 .
  • Page 35 Dimensions Wall Mount Bracket Mounting Hole Diagram 1 1 / 2 i n ( 1 2 . 7 m m ) d i a m e t e r h o l e s f o r m o u n t i n g t o s t a n d 2 7 / 1 6 i n ( 1 1 m m ) d i a m e t e r h o l e s f o r m o u n t i n g t o w a l l A 1 7 .

  • Page 36: P E R F O R M A N C E C H A R T

    Performance Charts Performance Charts Calculate Pump Air Flow/Consump- tion Calculate Fluid Outlet Pressure T o c a l c u l a t e p u m p a i r fl o w / c o n s u m p t i o n ( s c f m o r m / m i n ) a t a s p e c i fi...
  • Page 37 Performance Charts 70:1 C y c l e s P e r M i n u t e ( c p m ) 13 13 26 26 39 39 52 52 60 60 8000 8000 (56.0, 560) (8.5) 7000 7000 (49.0, 490) (7.0) 6000...
  • Page 38 Performance Charts K e y : 9 5 : 1 P u m p s A i r P r e s s u r e B 7 5 p s i ( 5 1 7 k P a , 5 . 2 b a r ) C 4 0 p s i ( 2 8 0 k P a , 2 .

  • Page 39: T E C H N I C A L S P E C I Fi C A T I O N

    Technical Specifications Technical Specifications X t r e m e X L S p r a y P a c k a g e s U . S . M e t r i c M a x i m u m a i r i n l e t p r e s s u r e t o s p r a y e r 1 5 0 p s i 1 M P a , 1 0 .

  • Page 40: G R A C O S T A N D A R D W A R R A N T

    Graco Standard Warranty r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .

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