Graco 1535 Instructions-Parts List Manual

Graco 1535 Instructions-Parts List Manual

Direct-drive pressure washers

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INSTRUCTIONS–PARTS LIST
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Parts
Direct-Drive Pressure Washers
1535
Model 804506, Series A
1500 psi (102 bar, 10.2 MPa) Operating Pressure
1900 psi (131 bar, 13.1 MPa) Maximum Working Pressure
2030
Model 804532, Series A
2000 psi (138 bar, 13.8 MPa) Operating Pressure
2400 psi (165 bar, 16.5 MPa) Maximum Working Pressure
2540
Model 804507, Series A
2500 psi (172 bar, 17.2 MPa) Operating Pressure
2900 psi (200 bar, 20.0 MPa) Maximum Working Pressure
2835
Model 804583, Series A
2800 psi (193 bar, 19.3 MPa) Operating Pressure
3200 psi (221 bar, 22.1 MPa) Maximum Working Pressure
3040
Model 804508, Series A
3000 psi (210 bar, 21.0 MPa) Operating Pressure
3400 psi (234 bar, 23.4 MPa) Maximum Working Pressure
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GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
308511
ECOPYRIGHT 1995 GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
308572
First choice when
quality counts.t
1535 Pressure Washer
Model 804506
Rev. P
7329B

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Summary of Contents for Graco 1535

  • Page 1 ....308511 7329B 1535 Pressure Washer Model 804506 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 ECOPYRIGHT 1995 GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001...
  • Page 2: Table Of Contents

    ................Pump Assembly for 1535 and 2030 Pressure Washers .
  • Page 3 WARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids can cause serious injury or death due to splashing in eyes, ingestion, or bodily contamination. D Know the specific hazards of the fluid being used. D Store hazardous fluids in approved containers. Dispose of hazardous fluids per local, state, and national guidelines.
  • Page 4: Setup

    Setup hose rack wand high-pressure hose 7329B high-pressure hose inlet water connection: connection 3/4-in. garden hose Check for Shipping Damage Connect to Water Supply Check the pressure washer for shipping damage. CAUTION Notify the carrier immediately if there is any damage.
  • Page 5: Pressure Relief Procedure

    Pressure Relief Procedure 1. Engage the trigger safety latch. WARNING 2. Turn the pressure washer off, and remove the INJECTION HAZARD ignition cable from the spark plug. The system pressure must be manually relieved to prevent the system from 4. Shut off the water supply. starting or spraying accidentally.
  • Page 6 Operation 6. Pull the starter rope to start the engine. Brace one Chemical Injector Operation foot on the pressure washer chassis, and pull the starter rope out quickly. Pull and return the rope Relieve the pressure. until the engine starts. See page 5.
  • Page 7 Operation 4. Pull on the tip to be sure the tip is secure before Maintenance you spray again. Observing regular maintenance intervals helps ensure that you get maximum performance and life from the CAUTION pressure washer. To avoid blowing the O-ring out of the quick coupler There is a break-in period for the engine and pump.
  • Page 8: Troubleshooting

    Troubleshooting Relieve the pressure (see page 5) before you proceed with troubleshooting. Problem Cause Solution Engine will not start No gasoline in fuel tank or carburetor Fill the tank with gasoline, and open fuel shutoff valve. or is hard to start. Check fuel line and carburetor.
  • Page 9 Troubleshooting Problem Cause Solution Packings are failing Scored, damaged, or worn plungers Install new plungers. See Pump Service on pages frequently or 10 and 12. prematurely. Abrasive material in the fluid being Install proper filtration on pump inlet plumbing. pumped Inlet water temperature too high Check water temperature.
  • Page 10: Pump Service 1535 And 2030 Pressure Washers

    Pump Service: 1535 and 2030 Pressure Washers Repair kits are available. See the individual repair sections, the Parts Lists on pages 15 to 23, and Pump Repair Kits on pages 21 and 23. For the best results, use all parts in the kits.
  • Page 11 Pump Service: 1535 and 2030 Pressure Washers 6. Lightly grease the retaining screw and the outer Servicing the V-Packings end of the plunger. Place the washer, O-ring, and NOTE: There are two types of packing kits: One is backup ring around the screw, and install the nut packings only.
  • Page 12: 2540, 2835, And 3040 Pressure Washers

    Pump Service: 2540, 2835, and 3040 Pressure Washers Repair kits are available. See the individual repair sections, the Parts Lists on pages 15 to 23, and Pump Repair Kits on pages 21 and 23. For the best results, use all parts in the kits. Servicing the Plungers Relieve the pressure (see page 5) before you...
  • Page 13 Pump Service: 2540, 2835, and 3040 Pressure Washers 6. Lightly grease the retaining screw and the outer Servicing the V-Packings end of the plunger. Place the washer, O-ring, and NOTE: There are two types of packing kits: One is backup ring around the screw, and install the nut packings only.
  • Page 14: 1535 And 2030 Pressure Washers

    Parts: 1535 and 2030 Pressure Washers Model 804506, Series A: 1535 Pressure Washer Model 804532, Series A: 2030 Pressure Washer 25,26,27,42,43 04999A Apply sealant to threads Supplied with pump Supplied with engine Supplied with unloader 04999 308572...
  • Page 15 Parts: 1535 and 2030 Pressure Washers USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Model 804506, Series A: 1535 Pressure Washer Model 804532, Series A: 2030 Pressure Washer Ref. Ref. Part No. Description Qty. Part No. Description Qty. 802264 ENGINE, 5.5 hp 804479 HOSE, high pressure 3/8 x 50’...
  • Page 16: 2540 And 3040 Pressure Washers

    Parts: 2540 and 3040 Pressure Washers Model 804507, Series A: 2540 Pressure Washer Model 804508, Series A: 3040 Pressure Washer 25,26,27,42,43 Apply sealant to threads Supplied with pump 04996C 308572...
  • Page 17 Parts: 2540 and 3040 Pressure Washers USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Model 804507, Series A: 2540 Pressure Washer Model 804508, Series A: 3040 Pressure Washer Ref. Ref. Part No. Description Qty. Part No. Description Qty. 803900 ENGINE, 9 hp...
  • Page 18: 2835 Pressure Washer

    Parts: 2835 Pressure Washer Model 804583, Series A 25,26,27,28,42 Apply sealant to threads Supplied with pump Supplied with engine 05923A 308572...
  • Page 19 Parts: 2835 Pressure Washer USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Model 804583, Series A Ref. Ref. Part No. Description Qty. Part No. Description Qty. 803900 ENGINE, 9 hp 801569 QUICK COUPLER, 3/8 female 804510 HANDLE, lift 801568 QUICK COUPLER, 3/8 male 110837 SCREW, cap, flange, 5/16–18...
  • Page 20: Pump Assembly For 1535 And 2030 Pressure Washers

    Parts: Pump Assembly for 1535 and 2030 Pressure Washers Pump Models 800740 and 804544 05001 308572...
  • Page 21 Parts: Pump Assembly for 1535 and 2030 Pressure Washers USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Pump Models 800740 and 804544 Ref. Part Part Description Qty. Description Qty. CRANKCASE 801659 DIPSTICK 801484 PLUG 803920 O-RING 803921 WASHER PROTECTOR 804011 PLUNGER...
  • Page 22: Pump Assembly For 2540, 2835, And 3040 Pressure Washers

    Parts: Pump Assembly for 2540, 2835, and 3040 Pressure Washers Pump Models 804540 and 804559 4998A 308572...
  • Page 23 Parts: Pump Assembly for 2540, 2835, and 3040 Pressure Washers USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Pump Models 804540 and 804559 Ref. Part Ref. Part Description Qty. Description Qty. HEAD, pump 804414 WASHER 801651 SCREW 803919 RING, anti extrusion...
  • Page 24 Notes 308572...
  • Page 25: Accessories

    Water Sandblasting Kit 800120 For abrasive cleaning of stubborn dirt and paint. Requires a sandblasting tip, sold separately as follows: D 1535 pressure washer uses sandblasting tip 805325. D 2030 pressure washer uses sandblasting tip 805313. D 2540 pressure washer uses sandblasting tip 805321.
  • Page 26: Graco Warranty

    Graco distributor to the original purchaser for use. With the exception of any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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