Graco Hydra-Clean 2545 Instructions-Parts List Manual
Graco Hydra-Clean 2545 Instructions-Parts List Manual

Graco Hydra-Clean 2545 Instructions-Parts List Manual

11 hp i/c engine & 12.5 hp ohv engine

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INSTRUCTIONS-PARTS LIST
This
m U a l
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
HYDRA-CLEAN
Pressure Washers
HYDRA-CLEAN 2545
PIN 800-701, Series A, 11 HP IIC ENGINE
PIN 800-702, Series A, 12.5 HP OHV ENGINE
psi
2500
(1 72 bar) OPERATING PRESSURE
2900psl(200 bar) MAXIMUM WORKING PRESSURE
HYDRA-CLEAN 3040
PIN 800-703, Series A, 11 HP IIC ENGINE
PIN 800-704, Serles A, 12.5 HP OHV ENGINE
3000 psi (207 bar) OPERATING PRESSURE
3400psi (234 bar) MAXIMUM WORKING PRESSURE
HYDRA-CLEAN 3235
PIN 800-705, Series A, 11 HP IIC ENGINE
3200 psi (221 bar) OPERATING PRESSURE
3600psi (248 bar) MAXIMUM WORKING PRESSURE
GRACO INC. PO. BOX 1441 MINNEAPOLIS, MN 55440-1441
contains IMPORTANT
2545,3040,3235
@
@COPYRIGHT 1991, GRACO INC.
0-0

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Summary of Contents for Graco Hydra-Clean 2545

  • Page 1 U a l WARNINGS and INSTRUCTIONS READ AND RETAIN FOR REFERENCE HYDRA-CLEAN Pressure Washers HYDRA-CLEAN 2545 PIN 800-701, Series A, 11 HP IIC ENGINE PIN 800-702, Series A, 12.5 HP OHV ENGINE 2500 (1 72 bar) OPERATING PRESSURE 2900psl(200 bar) MAXIMUM WORKING PRESSURE...
  • Page 2 Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety This pressure washer generates very high pressure. Spray from the gun, leaks or ruptured components can inject fluid through your skin and into your body and cause extremely serious bodily injury including the need for amputation.
  • Page 3 EQUIPMENT MISUSE HAZARD General Safety Any misuse of the pressure washer or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result...
  • Page 4 TERMS WARNING: Alerts user to avoid correct conditions that could cause bodily injury. Alerts user to avoid or comect conditions CAUTION: that could cause damage the equipment. United Stales Government safety standards have been standards-particularly the General Standards, Part 1910, and the Construction Standards, Part 1926-should be consulted.
  • Page 5: Installation

    INSTALLATION Flgure 1 Check for Shipping Damage Check the unit for any damage that may have occurred in shipping. Notlfy the carrier Immediately if there is any damage. Set Up If you are using a downstream chemical injector, install between the pump unloader and the high pressure hose, using the quick couplers provided.
  • Page 6 ALWAYS observe the following CAUTIONS to costly damage to the pressure washer. DO NOT allow the pressure washer to idle for more than 10 minutes. Doing so may cause the recirculating water to overheat and seriously plug damage’the pump.
  • Page 7: Trigger Safety Latch

    Be sure the tip is secure before starting to spray again. 5. Tip holding holes are provided on the chassis. T o avoid blowing the O-ring coupler, due to the high pressure in the system, never operate the pressure washer without a tip Rgure Tips Changing Spray...
  • Page 8: Shutdown, Flushing And Storage

    1. If the pressure washer will be exposed temperatures, drain all water out of the pump. if it must be stored in freezing temperatures, flush the unit with a 50% anti-freeze solution.
  • Page 9: Troubleshooting Chart

    TROUBLESHOOTING CHART serious bodily injury, including fluid injection, splashing in the eyes or on the skin or To reduce the risk of moving palls, always follow the Pressure Relief Procedure Warnlng before proceeding. injury PROBLEM No gasoline in Engine fuel will stail hard...
  • Page 10: Parts Drawing

    PARTS DRAWING 800-701 and 800-702...
  • Page 11: Parts List

    PARTS LIST 800-701 and 800-702 Hydra-Clean@ 2545 Pressure Washer PART DESCRIPTION 800-392 GUN & WAND ASSEMBLY ". . ~ . fincl. 16. 21. 34. 35. 52. 56,57) 100-023 WASHER. Flat 5/16 -941 SCREW, Cap, hexhd. 5/16-18 BUMPER- 801 -539 BELT GUARD...
  • Page 12 PARTS DRAWING 800-703 and 800-704 Hydra-Clean@ 3040 Pressure Washer...
  • Page 13 PARTS LIST 800-703 and 800-704 Hydra-Cleano 3040 Pressure Washer ..DESCRIPTION GUN &WAND ASSEMBLY 800-392 fincl. 16. 21. 34. 35. k4,56,57) WASHER. Flat 5/16 100-023 801 -941 SCREW, Cap, hex hd. 5/16-18 BUMPER 801 -539 BELT GUARD 803-926 LABEL, BeltGuard...
  • Page 14 PARTS DRAWING Hydra-Clea 800-705 308-531...
  • Page 15: Pressure Washer

    PARTS LIST Hydra-Cleano Pressure Washer 800-705 3235 PART " " ~ . DESCRIPTION 800-392 GUN & WAND ASSEMBLY 52. 53. (incl. 16. 21. 34. 56,57) 100-023 WASHER. Flat 5/16 801-941 SCREW, Cap, hex hd. 5/16-18X 1 BUMPER 801 -539 BELT GUARD...
  • Page 16 PARTS DRAWING Pump Assembly 308-531...
  • Page 17 LIST PARTS Pump Assembly REF PART NO. NO. DESCRIPTION 804-093 . " " 804-154 CRANKCASE 801 -028 O-RING, Oil Fill Cap 804-181 CAP, Oil Fill 804-1 89 O-RING, Crankshaft Cover 804-1 55 COVER, Crankcase 804-171 GASKET, Sight Gauge 804-1 GAUGE, Sight 802-189 O-RING, Drain Plug 804-089...
  • Page 18: Pump Service

    PUMP SERVICE Servicing the Valves 1. Remove the hex valve plug. 2. Examine the O-ring under the plug for cuts or distortion and replace if wom. Lubricate new O-ring before installing. Grasp valve retainer by tab at the top with remove from valve chamber.
  • Page 19 Reassembly: V-Packlng Models: 1. Lubricate high pressure packing area in manifold. 2. Insert male adapter with notches down and 3. Lubricate v-packings and install one-at-a-time with grooved side down. 4. Next install female adapter with grooved side down. 5. Examine seal case O-ring and replace if wom. Lubricate new O-ring before installing.
  • Page 20 Requires a spray tip which is not included in kit 3040 uses 801-729, uses 803-107. -", Rfll-l%Nl\ " ANTI-FREEZE FLUSH KIT 802-327 anti-freeze solution prior to transporting or storing pressure washer freezina temoeratures. INLET PRESSURE REGULATOR 800-258 Regulates inlet water pressure to maximum. (2545 3235 uses below...
  • Page 21: Technical Data

    TECHNICAL DATA Model 800-701 lfis Engine 11 HP B (all 4 cycle, air waled) Stratton Gasoline Tank Capacity quarts (5.7 liter) Water Pump Maximum Working 2500 psi (172 bar) pressure Water Pump Maximum Flow 4.5 gpm (17 Ipm) Inlet Hose Connection 3/4' garden hose 213 Ib Weight...
  • Page 22: Important Phone Numbers

    THE GRACO WARRANTY WARRANTYAND DISCLAIMERS Grawwanantsallequipmentmanutacturedbyit~baeringitsnama~obehaelmmde~~inrnaterial andwarkmanshiponthedateofsalebyanauthorizedGracodistributortotheoriginalpumhaserforuse. Aspumhaser'ssoleremactyforbreachofmiswarranty,Gracowiil,foraperiodoftwentyfourmonthsfmm dateofsale,repairorreplacaanypartdtheequipmentpmvendefeotive.Thlswarrantyeppiiesoniywhen the equipment Is Installed. operated and maintained in accordance recommendations. This warranty does not cover. and Graw shall not be liable for, any kdunction, damage or wear caused by faulty installation. misapplication. abrasion, corrosion. inadequate or tamperi n g.

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