Boiler Installation - Saunier Duval Themaclassic F30E Instructions For Use Installation And Servicing

9.1 Statutory requirements
The installation of this boiler must be carried out by a qualified
registered person in accordance with the relevant requirements
of the current issue of:
The Gas Safety (Installation and Use) Regulations
The Building Regulations
The local water company Byelaws
The Building Standards Regulations (Scotland)
The Health and Safety at Work Act
9.2 Sheet metal parts
WARNING. When installing or servicing this boiler, care should
be taken when handling the edges of sheet metal parts to avoid
the possibility of personal injury.
9.3 Installing the boiler
Prior to starting work, the system must be thoroughly flushed
using a propriety cleanser such as Sentinel X300 to eliminate
any foreign matter and contamination e.g. metal filings, solder
particles, oil, grease etc.
Note. Solvent products could cause damage to the system.
The boiler pack consists of the boiler and a document envelope/
fittings pack which contain, literature, self adhesive wiring
diagram label, magnetic user instruction label, mains voltage
external controls connection plug, guarantee return form, sealing
washers, screws, flue restrictor, cold water inlet restrictor (F30E
Only), filling loop extension (F30E Only), discharge safety
valve pipe.
• Stand the boiler upright.
• Remove all packaging from around the boiler.
• Remove front panel, unscrew and remove the two retaining
screws from the bottom of the front panel. Remove front panel
by lifting up and forward.
• Remove the self adhesive wiring diagram label from from the
document envelope. Fit the self adhesive wiring diagram label
to the inside of the front panel, put front panel in a safe place to
avoid damaging it.
• Ensure the plastic plugs are removed from water and gas
pipes. NOTE: There will be some spillage of water.
• F30E Only Fit water flow restrictor into cold water inlet
isolating valve, see diagram 20.4.
Important Note. For Rear flueing option ONLY.
the fan, see diagram 9.1. Remove the flue outlet blanking plate
and gasket secured with two screws from the back of the boiler,
see diagram 9.2. Refit the flue outlet blanking plate and gasket
over the top flue outlet and secure with the two screws, see
diagram 9.3.
Important Note. With regards to the manual handling
operations, 1992 regulations, the following operation exceeds
the recommended weight for one man lift.
Important Note. If you have choosen a rear flue application the
flue and interface must be fitted before the boiler, refer to
Section 10.
• Lift the boiler up and engage boiler upper part onto the hanging
bracket.
• Fit the washers between the boiler pipes and the inlet and
outlet fittings on the fixing jig and connect the various couplings
between the boiler and jig.

9 Boiler Installation

EARTH
LEAD
Remove
SECURING SCREW (2 OFF)
17
FAN RETAINING
BOLTS
POWER
SUPPLY
LEADS
Diagram 9.1
SECURING
SCREW (2
OFF)
FLUE
BLANKING
PLATE AND
GASKET
Diagram 9.2
FLUE
BLANKING
PLATE AND
GASKET
Diagram 9.3
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