Nobles FALCON ULTRA B Operator And Parts Manual
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Nobles FALCON ULTRA B Operator And Parts Manual

Battery automatic carpet extractor
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FALCON ULTRA B
Model Part No.:
t
608350
608351 - PAC
BATTERY AUTOMATIC CARPET EXTRACTOR
OPERATOR AND PARTS MANUAL
608418
Rev. 03 (07-2007)
*608418*
www.nobles.com
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  • Page 1 ® FALCON ULTRA B Model Part No.: 608350 608351 - PAC BATTERY AUTOMATIC CARPET EXTRACTOR OPERATOR AND PARTS MANUAL 608418 Rev. 03 (07-2007) *608418* www.nobles.com Home Find... Go To..

  • Page 2: Machine Data

    Specifications and parts are subject to change without notice. Copyright E1999, 2002, 2005, 2007 Tennant Company. All rights reserved. Printed in U.S.A. Nobles is a registered United States trademark of Tennant Company. Falcont Ultra B (07- -07) Home Find... Go To..

  • Page 3: Table Of Contents

    OPERATION TABLE OF CONTENTS SAFETY PRECAUTIONS ....TROUBLE SHOOTING ..... . SAFETY LABEL .

  • Page 4: Safety Precautions

    OPERATION The following information signals potentially dangerous conditions to the operator or SAFETY PRECAUTIONS equipment: FOR SAFETY: This machine is intended for commercial use. It is 1. Do not operate machine: designed exclusively to clean carpets and With flammable liquids or near flammable upholstery in an indoor environment and is not vapors as an explosion or flash fire may constructed for any other use.

  • Page 5: Safety Label

    OPERATION 6. When transporting machine: Use a recommended ramp when loading/unloading on/off truck or trailer. Turn machine off. Use tie- -down straps to secure machine to Do not lift machine when batteries are truck or trailer. installed. Put brush/pick-up head in the lowered Get assistance when lifting machine.

  • Page 6: Machine Components

    OPERATION MACHINE COMPONENTS 1. Control Console 12. Brush/Pickup Head Actuator 23. Solution Tank 2. Control Roll Grips 13. Adjustable Control Console Levers 24. Solution Tank Fill Door 3. Main ON/OFF Switch 14. Recovery Tank Drain Hose 25. Battery Compartment 4. Pump ON/OFF Switch 15.

  • Page 7: Machine Installation

    OPERATION 1. Turn all switches to the OFF position. MACHINE INSTALLATION 2. Carefully hinge open recovery tank to access battery compartment. Remove loose battery cable from compartment (Figure 1). UNCRATING MACHINE 1. Carefully check the shipping crate for signs of damage.

  • Page 8: Machine Setup

    OPERATION 6. After batteries are properly installed, turn on the NOTE: The water must not be hotter than 60_C main switch and check battery meter charge level (140_F) or tank damage may occur. to ensure batteries are fully charged. Charge if NOTE: When filling the solution tank with a bucket, necessary, See Battery Charging (Figure 3).

  • Page 9: Machine Operation

    OPERATION MACHINE OPERATION FOR SAFETY: Do not operate machine, unless operation manual is read and understood. WARNING: Fire Or Explosion Hazard. Never Operate Machine In Or Near Flammable Liquids, Vapors Or Combustible Dusts. PRE- -OPERATION CHECKS - Vacuum floor and remove any debris. FIG.

  • Page 10: While Operating Machine

    OPERATION WHILE OPERATING MACHINE WARNING: Fire Or Explosion Hazard. Do Not Pick Up Flammable Materials Or Reactive Metals. 1. Periodically check for foam buildup in recovery tank (look through clear lid). If excessive foam buildup begins to develop, pour a recommended foam control solution into recovery tank.

  • Page 11: Draining Tanks

    OPERATION 4. Connect solution hose to accessory tool coupler, located at lower rear of machine (Figure 11). FIG. 13 9. When returning for next stroke, push accessory FIG. 11 tool forward over same path with trigger released. Continue this pull and push method with a 50 to 5.

  • Page 12: Draining Recovery Tank

    OPERATION DRAINING RECOVERY TANK Always empty recovery tank when refilling solution tank. You may refill solution tank while emptying recovery tank. To drain recovery tank, perform the following steps: ATTENTION: If recovery tank is not emptied between fill- -ups, foam or water will enter vacuum standpipe and damage vacuum motor.
  • Page 13 OPERATION 3. Connect the charger’s AC power supply cord to a WARNING: Fire Or Explosion Hazard. properly grounded receptacle (Figure 18). Batteries Emit Hydrogen Gas. Keep Sparks And Open Flame Away. Keep Battery Hood Open When Grounded Charging. 3 Hole Outlet 1.

  • Page 14: Machine Maintenance

    OPERATION 9. After charging, check the electrolyte level (A) again. The level should be approximately 1 cm from the bottom of the fill--port (B) (Figure 20). Add distilled water if needed. DO NOT OVERFILL. FIG. 21 2. Drain and clean out the recovery tank. FIG.

  • Page 15: Monthly Maintenance

    OPERATION 7. Inspect brush for entangled debris. 4. Remove detachable spray bar from brush base. Remove twist-out spray tips from spray bar and 8. Recharge the batteries after a total of 30 minutes soak in 118 ml (4 oz) acetic acid solution for up to of use or more (Figure 24).

  • Page 16: Battery Maintenance

    OPERATION SPECIFIC GRAVITY BATTERY BATTERY MAINTENANCE at 27° C CHARGE 1.265 100% CHARGED WARNING: Fire Or Explosion Hazard. 1.223 75% CHARGED Batteries Emit Hydrogen Gas. Keep Sparks And Open Flame Away. Keep Battery Compartment 1.185 50% CHARGED Open When Charging. 1.148 25% CHARGED FOR SAFETY: When servicing machine, wear...

  • Page 17: Transporting Machine

    OPERATION TRANSPORTING MACHINE RECOMMENDED STOCK ITEMS When transporting the machine by use of trailer or Refer to the Parts List section in this manual for truck, be certain to follow the tie--down procedures recommended stock items. Stock Items are clearly below: identified with a bullet preceding the parts description.

  • Page 18: Trouble Shooting

    OPERATION TROUBLE SHOOTING PROBLEM CAUSE SOLUTION No power. Faulty main switch. Contact Service Center. Batteries need charging. See Charging Batteries. Main circuit breaker is pulled out. Depress main circuit breaker. Faulty battery(s). Replace battery(s). Loose battery cable. Tighten loose cable. MAIN circuit breaker has tripped.
  • Page 19 OPERATION TROUBLE SHOOTING - - Continued PROBLEM CAUSE SOLUTION Poor vacuum recovery. Recovery tank is full. Empty recovery tank. Float shut-off screen inside recovery tank Remove screen and clean. is clogged. Pick-up head is clogged with debris. Remove debris, use coat hanger. Pick-up head is not sealed to carpet.

  • Page 20: Specifications

    OPERATION SPECIFICATIONS MODEL Falcont Ultra B LENGTH 1372 mm (54 in) WIDTH 762 mm (30 in) HEIGHT 1067 mm (42 in) WEIGHT 170 kg (375 lbs) --w/ batteries 272 kg (600 lbs) SOL./REC TANK CAPACITY 64 L (17 gal) SPEED CONTROL Variable Fwd.

  • Page 21: Machine Dimensions

    OPERATION MACHINE DIMENSIONS 991 mm (39 in) 762 mm 1372 mm (30 in) (54 in) Falcont Ultra B (07- -05) Home Find... Go To..

  • Page 22: Electrical Diagrams

    ELECTRICAL DIAGRAM WIRE DIAGRAM BATTERY METER ROLL SWITCH 4.7K ADJUSTABLE FORWARD VACUUM MAIN BRUSH\ DOWN PUMP ACTUATOR DIRECTION SWITCH LOCKABLE REVERSE HARNESS CONNECTOR ACTUATOR MOTOR BRUSH ROLL SWITCH MAIN VACUUM VACUUM/ MAIN DRIVE VACUUM CIRCUIT CIRCUIT MOTOR BREAKER BREAKER DRIVE MOTOR PUMP BRUSH...

  • Page 23: Electrical Diagram

    ELECTRICAL DIAGRAM LADDER DIAGRAM (2) 12 VOLT BATTERIES 24 VDC MASTER CHARGER CIRCUIT CUTOFF BREAKER SWITCH - - 34- - - - 14- - - - 44- - - - 50- - - - 10- - - - 13- - - - BLK- - MAIN - - RED- - SWITCH...

  • Page 24: Parts List

    PARTS LIST SOLUTION TANK GROUP Before SN 10227764 19 20 22 18 Before SN 10183532 Before SN 10227764 Falcont Ultra B (07- -07) Home Find... Go To..
  • Page 25 SCREW, PAN, #06- -32 X 0.75, SS PHL SHTMTL 1023348 TANK, SOLUTION, GREEN 1023712 KIT, TANK, SOLUTION, GREEN (Before SN 10227764) 608417 DECAL, FALCON ULTRA B ∇ ASSEMBLY INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS Falcont Ultra B (07- -07) Home Find... Go To..

  • Page 26: Recovery Tank Group

    PARTS LIST RECOVERY TANK GROUP Falcont Ultra B (07- -05) Home Find... Go To..
  • Page 27 PARTS LIST RECOVERY TANK GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 701103 ASM.,STANDPIPE 16931 SCREW, HEX, M8 X 1.25 X 20, 8.8 ∇ 606088 NIPPLE ∇ 22 1010143 DHOSE, DRAIN, ASSY, 1.5D X 32.3L, BLK 101714 DGASKET ∇ 23 1008639 DASM., CAP, DRAIN HOSE 210240...

  • Page 28: Console Group

    PARTS LIST CONSOLE GROUP Falcont Ultra B (07- -05) Home Find... Go To..
  • Page 29 PARTS LIST CONSOLE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200823 GRIP, HANDLE TUBE 602886 PIN, SPRING RETURN 605351 BUSHING 605812 SPRING, EXPANSION 604402 HANDLE, TUBE 140830 SCREW 6- -32X1- -5/8 605321 CABLE TIE 140019 WASHER, LOCK 578141000 SCREW, M5X10MM 27098 BRACKET, SWITCH...

  • Page 30: Control Panel Group

    PARTS LIST CONTROL PANEL GROUP Falcont Ultra B (07- -05) Home Find... Go To..
  • Page 31 PARTS LIST CONTROL PANEL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 602559 PANEL, CONTROL HOUSING 140019 WASHER, LOCK 609969 PLUG, HOUR METER 605387 CONNECTOR, 50A WO/CONTACTS 069764626 PLUG, HOLE 012.7 603331 SPACER, CHARGER PLUG 130161 PLUG, DOME .875 578403000 SCREW, M3X20MM 130175...

  • Page 32: Lift Group

    PARTS LIST LIFT GROUP 24 22 Falcont Ultra B (07- -05) Home Find... Go To..
  • Page 33 PARTS LIST LIFT GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 612782 PLATE, BASE TRANSAXLE 140352 SCREW, M12X1.75X25 140236 SCREW, 1/2- -13X1 1/4 140564 BOLT, SHOULDER 3/8X3/4 140028 WASHER, FLAT 140036 WASHER, FLAT 140333 WASHER, LOCK 603044 PLATE, ACTUATOR LIFT 09291 SCREW, HEX, M10 X 1.5 X 20 140027...

  • Page 34: Drive Group

    PARTS LIST DRIVE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 1013312 TRANSAXLE, 24V MOTOR, 116RPM 33951 SCREW, SOC, .25- -20 X 0.62, BO ∇ 612873 TRANSAXLE, REPLMT, 31249 BOLT, SHLD, .25D X 1.25, #10- -24 BODY ONLY 140552 NUT, HEX, LOCK, #10- -24, NL, SS ∇...

  • Page 35: Brush Base Group

    PARTS LIST BRUSH BASE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 603193 CORD, 16/2X33 SJT 230408 PULLEY, BRUSH 101106 BASE, 22” 140548 NUT 5/16 200315016 WASHER, FLAT 230406 SHAFT, BRUSH 22” 100157 GASKET, BASE PLATE 140859 SCREW, SET 1/4- -20X1/4 611919 PLATE, BASE 130096...

  • Page 36: Solution Group

    PARTS LIST SOLUTION GROUP Before SN 10128570 Falcont Ultra B (07- -05) Home Find... Go To..
  • Page 37 PARTS LIST SOLUTION GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 607704 HOSE, 3/8” X 24.5” ∇ 28 201011 DNOZZLE, TWISTOUT (80015) 140310 CLAMP, HOSE 201013 DTIP, REPLACEMENT FOR #80015 150516 FITTING, 1/4MX3/8H BARB 201015 DSEAL, SPRAY NOZZLE 140058 WASHER 140899 SCREW, 10- -24X1 1/4...

  • Page 38: Pump Breakdown Group

    PARTS LIST PUMP BREAKDOWN GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 603031 DPUMP, SOL, ELE, 24VDC 100PSI 190171 DKIT, PUMP VALVE (VITON) ∇ 190129 DKIT, PUMP PRESSURE SWITCH 190131 DKIT, PUMP SERVICE 190172 DKIT, PUMP PRS SWITCH (VITON) 190130 DKIT, PUMP LOWER HOUSING 190134...

  • Page 39: Battery And Charger Group

    PARTS LIST BATTERY AND CHARGER GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 602871 CABLE, BATTERY #6 BLACKX24” 602592 SUPPORT TUBE BATTERY 45962 COVER, BATTERY TERMINAL 603828 DECAL, BATTERY PLACEMENT 603192 ASM., WIRE #6X650MM RED ∇ 10 1029256 DCHARGER 24VDC, 19A VAR VAC 1PH 50/60HZ 130364 CABLE, BATTERY #6 BLACKX15”...

  • Page 40: Options

    OPTIONS WAND GROUP, LOW PRESSURE, 13 in / 330 mm Falcont Ultra B (07- -07) Home Find... Go To..
  • Page 41 OPTIONS WAND GROUP, LOW PRESSURE, 13 in / 330 mm PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 600048 DTOOL, 330MM (13 IN) FLOOR LP ∇ 15 210150 DVALVE, FLOW CONTROL PF04 ∇ SER 60 190603 DKIT, REPAIR IMPERIAL 200403.BK TOOL, FLOOR BLACK 160170 WAND, HOSE ASSEMBLY 46”...

  • Page 42: Wand Group, Low Pressure 16 In / 406 Mm

    OPTIONS WAND GROUP, LOW PRESSURE, 16 in / 406 mm Falcont Ultra B (07- -07) Home Find... Go To..
  • Page 43 OPTIONS WAND GROUP, LOW PRESSURE, 16 in / 406 mm PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200503 DTOOL, 406MM (16 IN) FLOOR LP ∇ 15 210150 DVALVE, FLOW CONTROL PF04 ∇ SER 60 190603 DKIT, REPAIR IMPERIAL 200411.BK TOOL, FLOOR 406MM (16 IN) 160170 WAND, HOSE ASSEMBLY 46”...

  • Page 44: Hand Tool, 5 In / 127 Mm

    OPTIONS HAND TOOL, 5 in / 127 mm PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200505 DASM., HAND TOOL 5” SERIES 60 140609 PIN, ROLL 0.187D X 0.56L ∇ 200431.BK TOOL, HAND BLACK 150403 FITTING, BRS E45 PF04/PF04 150913 FITTING, BRS QDC PF04 SER60 200992 FITTING, BRS STR PF02 SWIVEL...

  • Page 45: Hand Tool, Upholstery, Low Pressure

    OPTIONS HAND TOOL, UPHOLSTERY, LOW PRESSURE PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200540 DTOOL, UPHOLSTERY LP SER 60 200844 DHOSE, VAC UPHOLSTERY TOOL ∇ W/O CUFFS 200845 COVER, UPHOLSTERY TOOL 200837 DHOSE, UPHOLSTERY TOOL 200843 GASKET, COVER 200848 FITTING, BRASS (3 PCS) 190631 DKIT, SERVICE LP UPHOLSTERY...

  • Page 46: Hoses, Solution And Vacuum

    OPTIONS HOSES, SOLUTION AND VACUUM PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 160185 HOSE, SOLUTION 3/8X4.6M/15’ 160400 HOSE, VACUUM 1- -1/2X4.6M/15’ ∇ ∇ (OPTIONAL) (OPTIONAL) 160186 HOSE, SOLUTION 3/8X7.6M/25’ 160401 HOSE, VACUUM 1- -1/2X7.6M/25’ (STANDARD) (STANDARD) 160187 HOSE, SOLUTION 3/8X15.2M/50’ 160402 HOSE, VACUUM 1- -1/2X15.2M/50’...

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