Nobles FALCON 2800 PLUS Operator And Parts Manual
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Nobles FALCON 2800 PLUS Operator And Parts Manual

Automatic carpet extractor
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Model Part No.:
608352 - 120V
609260 - 120V CSA
To view, print or download
the latest manual, visit:
www.nobles.com/manuals
www.nobles.com
www.nobles.com
®
FALCON 2800 PLUS
t
AUTOMATIC CARPET EXTRACTOR
OPERATOR AND PARTS MANUAL
*607210*
607210
Rev. 04 (05-2013)

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Summary of Contents for Nobles FALCON 2800 PLUS

  • Page 1 ® FALCON 2800 PLUS Model Part No.: 608352 - 120V 609260 - 120V CSA AUTOMATIC CARPET EXTRACTOR OPERATOR AND PARTS MANUAL To view, print or download the latest manual, visit: 607210 Rev. 04 (05-2013) www.nobles.com/manuals *607210* www.nobles.com www.nobles.com...

  • Page 2: Machine Data

    Minneapolis, MN 55440 Phone: (800) 553- 8033 or (763) 513- 2850 www.nobles.com Nobles is a registered United States trademark of Tennant Company. Specifications and parts are subject to change without notice. Copyright E2000, 2003, 2007, 2012, 2013 Tennant Company. All rights reserved. Printed in U.S.A.

  • Page 3: Table Of Contents

    OPERATION TABLE OF CONTENTS SAFETY PRECAUTIONS ....ELECTRICAL DIAGRAMS ....GROUNDING INSTRUCTIONS .

  • Page 4: Safety Precautions

    OPERATION The following information signals potentially dangerous conditions to the operator or SAFETY PRECAUTIONS equipment: FOR SAFETY: This machine is intended for commercial use. It is 1. Do not operate machine: designed exclusively to clean carpets in an indoor With flammable liquids or near flammable environment and is not constructed for any other vapors as an explosion or flash fire may use.

  • Page 5: Grounding Instructions

    OPERATION 5. When servicing machine: GROUNDING INSTRUCTIONS Unplug cord from wall outlet. Avoid moving parts. Do not wear loose Machine must be grounded. If it should jackets, shirts, or sleeves. malfunction or breakdown, grounding provides a Block machine tires before jacking up. path of least resistance for electrical current to Use hoist or jack that will support the reduce the risk of electrical shock.

  • Page 6: Safety Label

    OPERATION SAFETY LABEL The safety label appears on the machine in the location indicated. Replace the label if it is missing or becomes damaged or illegible. WARNING LABEL - LOCATED ON TOP OF THE SOLUTION TANK. Falcont 2800 Plus (07- 07)

  • Page 7: Machine Components

    OPERATION MACHINE COMPONENTS 1. Control Console 11. Non- Marking Drive Wheels 21. Power Cord Pigtail 2. Control Grips 12. Brush Base 22. Brush Motor Circuit Breaker 3. Prespray Wand 13. Accessory Solution Hose Coupler 23. Drive Motor Circuit Breaker 14. Brush Pressure Meter 24.

  • Page 8: Setup And Operation

    OPERATION FILLING SOLUTION TANK SETUP AND OPERATION Open fill port door at front of machine and fill with 106 liters (28 gal) of hot water, 60_C (140_F) maximum, and add a recommended liquid cleaning solution to MACHINE INSTALLATION proper dilution ratio (Figure 3). FOR SAFETY: When using machine, follow mixing ATTENTION: To prevent damage to machine when uncrating, do not attempt to drive or roll off skid.

  • Page 9: Connecting Machine To Power Source

    OPERATION CONNECTING MACHINE TO POWER SOURCE PRE- OPERATION CHECKS 1. Connect equipped extension cord to short pigtail 1. Vacuum the floor and remove any debris. cord on machine. 2. Inspect the power cord for damage. Replace 2. Plug extension cord into a grounded power outlet immediately if damaged.
  • Page 10 OPERATION 3. Turn vacuum switch on. 7. Observe brush pressure meter while cleaning, it should read in the “Best Cleaning Results” range 4. Lower brush by depressing thumb latch and (See ADJUSTING BRUSH HEIGHT). moving lever forward (Figure 8). 8. Watch level of foam build-up in recovery tank. If excessive foam appears, pour a quality defoamer chemical into recovery tank.

  • Page 11: Operating Pre- Spray Wand

    OPERATION FOR SAFETY: Before leaving or servicing machine, turn off machine and unplug from wall OPERATING PRE- SPRAY WAND outlet. When cleaning, pre- spray traffic areas and spots 2. Drive motor is protected by a 2.5 amp. circuit using built- in spray wand. To activate wand, turn on breaker.

  • Page 12: Draining Tanks

    OPERATION 4. To clean, place tool on area to be cleaned, 2. Remove recovery tank dome and rinse out tank. squeeze trigger and pull tool backwards You can use the spray wand to rinse out recovery (Figure 14). tank. Be careful not to spray water into standpipe screen (Figure 16).

  • Page 13: Daily Maintenance

    OPERATION DAILY MAINTENANCE WEEKLY MAINTENANCE (EVERY 4 HOURS OF USE) (EVERY 20 HOURS OF USE) 1. Drain and rinse out recovery tank and recovery 1. Inspect spray tips for proper spray pattern: dome. a. Engage the reverse release lever to keep 2.

  • Page 14: Monthly Maintenance

    OPERATION 3. Remove bowl filter located underneath machine at 3. Lubricate wheels and caster with a water resistant front and clean screen. Make sure solution tank is grease. empty before removing filter (Figure 22). 4. Inspect machine for water leaks. 5.

  • Page 15: Transporting Machine

    OPERATION TRANSPORTING MACHINE STORING MACHINE When transporting the machine by use of trailer or 1. Drain and rinse tanks thoroughly. truck, be certain to follow tie- down procedures below: 2. Store the machine in a dry area with the brush base in the raised position.
  • Page 16 OPERATION TROUBLE SHOOTING - continued PROBLEM CAUSE SOLUTION Brush motor operates, but brush Loose or broken brush drive belt. Tighten or replace belt. does not spin Loose set screws on belt pulleys. Tighten set screws. Vacuum motor does not operate Vacuum switch not turned on.

  • Page 17: Specifications

    OPERATION TROUBLE SHOOTING - continued PROBLEM CAUSE SOLUTION Machine does not spray solution Roll Switch 1 faulty or needs adjust- Contact Service Center. ment. Faulty solution pump. Contact Service Center. Machine does not move when Reverse release lever engaged. Disengage reverse release lever. rotating control grips MAIN switch not turned on.

  • Page 18: Electrical Diagrams

    ELECTRICAL DIAGRAMS 120V WIRING DIAGRAM GREEN BLACK BLACK MAIN VACUUM PUMP SWITCH SWITCH SWITCH BLACK POTENTIOMETER 5 kW BLACK BLACK BLACK POWER BLACK CORD WHITE WHITE BRUSH HEIGHT METER WHITE WHT / ORANGE WHT / ORANGE BLACK WHITE WHITE GRAY ORANGE PINK BLACK...
  • Page 19 ELECTRICAL DIAGRAMS 120V LADDER DIAGRAM LINE 1 LINE 2 MAIN SWITCH VACUUM POTENTIOMETER SWITCH 5 KW VACUUM MOTOR SPEED CONTROL BOARD TERMINALS AC AC A+ A/F HI W LO ROLL SWITCH 1 CIRCUIT BREAKER DRIVE 2.5 AMP MOTOR ROLL SWITCH 2 CIRCUIT BREAKER 1.5 AMP...

  • Page 20: Parts List

    PARTS LIST RECOVERY TANK GROUP Falcont 2800 Plus (08- 03)
  • Page 21 PARTS LIST RECOVERY TANK GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 100162 ASM., STANDPIPE W/NIPPLE 130487 DHOUSING, MOTOR, FAN, VENT  100759 STANDPIPE 41169 NUT, HEX LOCK .25- 20 NYLON 606088 NIPPLE, 1- 1/2 PVC 140000 WASHER, FLAT 1/4” 101714 DGASKET, WASTE AIR CHAMBER 140000...

  • Page 22: Solution Tank Group

    PARTS LIST SOLUTION TANK GROUP Falcont 2800 Plus (01- 12)
  • Page 23 WASHER, FLAT .570X1.28X0.75 130040 TIE, WIRE 6”X12 NYLON 103037 DWHEEL, 3.0DX1.50W 630369 CLAMP, HOSE .50- 1.1 1034637 LABEL, FRONT, 3.50 [NOBLES ICON] 1035598 LABEL, MODEL [NOBLES FALCON 140221 SCREW. 5/16- 18X1- 1/4 HXHDCP 2800 PLUS] (CSA MODEL ONLY) 140231 SCREW, 3/8X1- 1/2 HEX 25732 WASHER, 0.36B 1.25D .093 FLAT...

  • Page 24: Drive Wheel Group

    PARTS LIST DRIVE WHEEL GROUP 12 13 14 15 (S/N 00000000- MAY2013) Replaced By 1064091 Falcont 2800 Plus (05- 13)
  • Page 25 PARTS LIST DRIVE WHEEL GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 608836 WELDMENT, CHASSIS 140017 WASHER, LOCK 3/8 140342 STUD, SPRING TENSION 02994 SCREW, .38- 16X.75 140525 NUT, HEX 3/8- 16 611136 DWHEEL, ASM RIGHT CLUTCH 140028 WASHER, FLAT 3/8” 140545 NUT, JAM 3/8 611048...

  • Page 26: Rear Panel Group

    PARTS LIST REAR PANEL LEVER GROUP Falcont 2800 Plus (08- 03)
  • Page 27 PARTS LIST REAR PANEL LEVER GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 230661 PLATE, LOCK CONTROL RH 140017 WASHER, SPLIT LOCK 3/8” 611979 WELDMENT, DRAIN HOSE HNGR 02994 SCREW, HEX .38- 16X.75 140027 WASHER, FLAT 5/16” 140508 NUT, HEX 5/16- 24- ZINC 140015 WASHER, SPLITLOCK 140119...

  • Page 28: Control Console Group

    PARTS LIST CONTROL CONSOLE GROUP 26 27 Replaced By 1066506 Falcont 2800 Plus (05- 13)
  • Page 29 PARTS LIST CONTROL CONSOLE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 1066506 DGRIP, HANDLE RND 578337000 DBREAKER, CIRCUIT 1.5 AMP 605351 BUSHING, 7/8 10 BLACK 130746 DBREAKER, CIRCUIT 2.5 AMP 27098 BRACKET, SWITCH 140022 WASHER, INT LCK 3/8 140830 SCREW, 6- 32X1- 5/8 PANPHL 140552...

  • Page 30: Pick-Up Head Group

    PARTS LIST PICK-UP HEAD GROUP Falcont 2800 Plus (08- 03)
  • Page 31 PARTS LIST PICK-UP HEAD GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 140423 SPRING, BRUSH PRESSURE 02991 SCREW, .31- 18X.75 HEX 140516 NUT, LOCK- NYLON INSERT 1/2 140407 SPRING, COMPRESSION 140008 WASHER, FLAT .570X1.28X.075 02994 SCREW, .38- 16X.75 230404.BK BRACKET, PIVOT BRUSH ASM 140017 WASHER, SPLITLOCK 3/8”...

  • Page 32: Brush Base Group

    PARTS LIST BRUSH BASE GROUP Falcont 2800 Plus (07- 07)
  • Page 33 PARTS LIST BRUSH BASE GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 130290 DCORD, 18/3X36” BLACK 230409 DBELT, TIMING 18.75” 602780 BASE, 22” BLACK 140859 SCREW, SET 1/4- 20X1/4 200315016 WASHER, FLAT M5.3X15.0X1.6 130190 GRIP, CORD 3/8N NYLON BLK 100157 DGASKET, BASE PLATE 22”...

  • Page 34: Plumbing Group

    PARTS LIST PLUMBING GROUP Falcont 2800 Plus (01- 12)
  • Page 35 PARTS LIST PLUMBING GROUP PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 150933 DPLUG, QCK CPLR BRS - SER 60 150302 FITTING, BRS STR PF04/PF04 150000 FITTING, BRS STR PM04/PF04  29 180619 DFILTER, SCREEN 80 MESH BOWL 150615 FITTING, 1/4MX7/8 CLSNIP 180632 DSTRAINER, INLINE FILTER 150511...

  • Page 36: Pump Breakdown

    PARTS LIST PUMP BREAKDOWN PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 190129 DKIT, SWITCH PRESSURE 190171 DKIT, VITON VALVE 190172 DKIT, SWITCH VITON 80- 100 PSI 190131 DKIT, SHURFLO SERVICE 190134 DKIT, SWITCH DIAPHRAGM 190130 DKIT, LOWER PUMP HOUSING 190128 DKIT, UPPER PUMP HOUSING 180103...

  • Page 37: Options

    OPTIONS HOSES, SOLUTION AND VACUUM PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 160185 HOSE, SOLUTION 3/8X4.6M/15’ 160400 HOSE, VACUUM 1- 1/2X4.6M/15’   (OPTIONAL) (OPTIONAL) 160186 HOSE, SOLUTION 3/8X7.6M/25’ 160401 HOSE, VACUUM 1- 1/2X7.6M/25’ (STANDARD) (STANDARD) 160187 HOSE, SOLUTION 3/8X15.2M/50’ 160402 HOSE, VACUUM 1- 1/2X15.2M/50’...

  • Page 38: Floor Tool, Low Pressure 330Mm (13 In)

    OPTIONS WAND GROUP, LOW PRESSURE, 13 in / 330 mm Falcont 2800 Plus (07- 07)
  • Page 39 OPTIONS WAND GROUP, LOW PRESSURE, 13 in / 330 mm PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 600048 DASM., WAND LOW PRESSURE 190603 DKIT, VALVE PIN AND SPRING  200403.BK TOOL, FLOOR BLACK 160170 ASM, HOSE LOW PRESSURE 120846 DECAL, LOW PRESSURE TOOL 150606 FITTING, 1/4MX1- 3/8HEXNIP...

  • Page 40: Floor Tool, Low Pressure 406Mm (16 In)

    OPTIONS WAND GROUP, LOW PRESSURE, 16 in / 406 mm Falcont 2800 Plus (07- 07)
  • Page 41 OPTIONS WAND GROUP, LOW PRESSURE, 16 in / 406 mm PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200503 DASM., FLOOR TOOL  15 210150 DVALVE, FLOW CONTROL  200411.BK TOOL, FLOOR 406MM (16 IN) 190603 DKIT, VALVE PIN AND SPRING 120846 DECAL, LOW PRESSURE TOOL 160170...

  • Page 42: Hand Tool, 127 Mm (5 In)

    OPTIONS HAND TOOL, 5 in / 127 mm PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200505 DASM., HAND TOOL 5” SERIES 60 140609 PIN, ROLL 0.187D X 0.56L  200431.BK TOOL, HAND BLACK 150403 FITTING, BRS E45 PF04/PF04 150913 FITTING, BRS QDC PF04 SER60 200992 FITTING, BRS STR PF02 SWIVEL...

  • Page 43: Hand Tool, Upholstery Low Pressure

    OPTIONS HAND TOOL, UPHOLSTERY, LOW PRESSURE PART # DESCRIPTION QTY. PART # DESCRIPTION QTY. 200540 DTOOL, UPHOLSTERY LP SER 60 200844 DHOSE, VAC UPHOLSTERY TOOL  W/O CUFFS 200845 COVER, UPHOLSTERY TOOL 200837 DHOSE, UPHOLSTERY TOOL 200843 GASKET, COVER 200848 FITTING, BRASS (3 PCS) 190631 DKIT, SERVICE LP UPHOLSTERY...

This manual is also suitable for:

Falcon 2800 plus series 608352Falcon 2800 plus series 609260608352609260

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