IPC Eagle BB20N Operation Manual

Battery burnisher

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OPERATIONS MANUAL
Battery Burnisher
BB20N – 20" Non-Traction drive
BB20T – 20" Traction Drive
BB24T – 24" Traction Drive
IPC Eagle • 3650 Dodd Rd, Eagan MN 55123 • 800.486.2775 •
www.ipceagle.com
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Summary of Contents for IPC Eagle BB20N

  • Page 1 OPERATIONS MANUAL Battery Burnisher BB20N – 20” Non-Traction drive BB20T – 20” Traction Drive BB24T – 24” Traction Drive IPC Eagle • 3650 Dodd Rd, Eagan MN 55123 • 800.486.2775 • www.ipceagle.com...
  • Page 2: Instructions For Use

    Contact IPC Eagle Customer Service at 1-800-486-2775 or1-561-686-5399 or an authorized IPC Eagle Distributor to inquire about training or to request a replacement manual. NOTICE Proper maintenance is necessary with all battery powered floor machines.
  • Page 3: Table Of Contents

    Contents Maintenance............20 Machine Specifications..........7 Maintenance Chart........20 Machine Troubleshooting......21 Alarm Codes..........22 Safety Precautions...........8 Operator Responsibility........9 Routine Maintenance Parts........23 Machine Preparation..........9 Unpacking the Machine........9 Exploded Views and Parts Lists Connecting the Batteries......10 Wiring Schematic (Non-Traction)....24 Installing Steel Skirt........10 Wiring Schematic (Traction).......25 Connections (Non-Traction)....26 & 27 Machine Operation..........11 Connections (Traction).......28 &...
  • Page 5: Machine Specifications

    Machine Specifications WHEELS:……………..8 in. (20.3 cm) Solid VOLTAGE: ..36 VDC (3 - 12 VDC Batteries) NOISE LEVEL:........<70 Db BATTERIES:....12 VDC Lead Acid 210 Ah 12 VDC AGM 230 Ah BURNISH RATE: VIBRATION LEVEL:....Less than 2.5 m/s 20 in..±26,000 ft /hr (2415 m /hr) 24 in..
  • Page 6: Safety Precautions

    Use only replacement parts supplied by IPC Eagle WARNING! Modifications or alterations to this or an IPC Eagle Authorized Distributor or Service machine can lead to personal injury or damage to the Center. machine. Do not make unauthorized modifications or alterations to this machine.
  • Page 7: Operator Responsibility

    This machine is manufactured for commercial use only. This machine is designed and manufactured for burnishing indoor hard floor surfaces. IPC Eagle does not recommend use of this machine in any environment other than an indoor environment. Battery powered floor equipment is designed and manufactured for commercial use only. These machines are designed to burnish most modern types of floors including composition tile, stone, marble, terrazzo, and resilient floor covering, and some coated wood floors.
  • Page 8: Connecting The Batteries

    Connecting the Batteries 1. Place the batteries in the machine oriented as shown in diagram. 2. Connect the batteries as shown in the battery connection diagram DANGER! Incorrect connection of batteries can cause explosion and/or serious injury. 4. Double check battery connections. Connect the battery pack plug to the machine.
  • Page 10: Controls And Instruments

    Controls and Instruments Traction Model 1. Key Switch - Turns the machine on/off. 2. Handle Lever - When the lever is engaged the machine will move forward. If the Burnish switch is on, the pad will also start turning. If the burnish head s tilted up into the pad change position, the burnish motor will not engage.
  • Page 11: Over Current Protection

    Over Current Protection 1. 70A Breaker - Over current protection for the Burnish Motor. Push to reset. (20" & 24" Models) 2. 40A Breaker - Over current protection for the Traction Drive. Push to reset (Only on Traction models). 3. 3A Fuse In-Line holder - Over current protection for key switch. Onboard Battery Charger To charge the batteries, first drive the machine to a flat, dry, well-ventilated area then turn the machine off.
  • Page 12 1. Unplug the charger. 2. Peel back the corner of the display label. 3. Set the DIP switches, according to your battery pack, as shown below. If your battery pack type is not listed please call IPC Eagle for correct setting.
  • Page 14: How The Machine Works

    How the Machine Works The Burnish components of the machine are: Burnish pad holder Burnish pad Burnish motor Dust Collection Bag As the machine moves forward, the burnish pad shines the floor. Any excess dirt or wax gets picked up by the pad and distributed into the dust collection bag via the dust collection system.
  • Page 15: Dust Bag Removal

    4. Pull center from new pad, align pad on pad holder and secure with centering device by turning clockwise. 5. Press pad firmly onto Velcro. 6. Lift the front of the shroud and lift the shroud release lever and SLOWLY let the shroud return to the down position.
  • Page 16: Storage

    Storage 1. Machine should be stored in a dry environment. 2. Store machine away from objects that may fall and damage it. 3. Never store burnisher near an open flame or heat producing device. 4. Make sure burnisher is cleaned properly by wiping machine down with damp cloth before storing.
  • Page 17: Battery Maintenance

    Battery Maintenance The batteries are deep cycle 12 volt batteries. The lifetime of the batteries is limited by the number of charges the batteries receive. To get the most life from the batteries, charge them when the battery discharge LED(Red) starts to blink (20% charge left). Use only the on-board battery charger supplied to charge the batteries.
  • Page 21: Routine Maintenance Parts

    Routine Maintenance Parts Cloth Dust Bag: A-MP414100 Paper Dust Bag: A-MP414200 (3 Per Pack) Pad Driver: (20") A-MP414000 (24") MP435000 (30") MP448100 - Qty 2 Pad Driver Center Device: A-MP432400 3A Glass Fuse:A-MP234700 115V Charger Fuse:A-MP265100 220V Charger Fuse: A-MP289100 Steel Skirt: (20") A-MP425200 (24") A-MP434200 Skirt Edging: (20") A-MP139800 - 6 ft (183 cm) (24") A-MP139800 - 7 ft (214 cm)
  • Page 22: Wiring Schematic (Non-Traction)

    Electrical Schematic (Non-Traction)
  • Page 24: Connections (Non-Traction)

    Connections (Non-Traction)
  • Page 25: Connections (Non-Traction)

    Connections (Non-Traction) Continued Ref. Ref. # Part Number Description Part Number Description A-MP426500 HARNESS, MAIN, PAD ASST. A-SA027500 CHARGER, 110V, 36V, ASM. A-MP426700 HARNESS, CONT. PAN., PAD ASST. A-SA027600 CHARGER, 220V, 36V, ASM. A-MP426800 HARNESS, MOTOR, BURNISH A-MP279700 CABEL, BATT./ CONNECTOR A-MP427000 HARNESS, SWITCH, TILT, HEAD A-MP238200...
  • Page 27: Connections (Traction)

    Connections (Traction) Continued Ref. Ref. # Part Number Description Part Number Description A-MP432200 HARNESS, MAIN, TRACTION A-MP238200 CABLE, BATTERY, 13.5", A-MP432100 HARNESS, CONT. PAN., TRAC. A-MP279800 CABLE, BATT./ CONNECTOR A-MP426800 HARNESS, MOTOR, BURNISH 12V210 BATTERY, 12V, LEAD ACID A-MP427000 HARNESS, SWITCH, TILT, HEAD 12V230-AGM BATTERY, 12V, SEALED A-MP427200...
  • Page 28: Sub Assembly

    Sub Assembly...
  • Page 29 Sub Assembly Continued Ref. # Part Number Description A-MP425200 SKIRT, 20", ASM. (20") A-MP434200 SKIRT, 24", ASM. (24") A-NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2" A-NB3350 WASHER, FLAT, 1/4" A-MX1045 NUT, HEX, 1/4-20 A-MP139800 EDGING, SKIRT, (20") A-MP139800 EDGING, SKIRT, (24") A-MP6600 VELCRO, FELT, BLACK A-MP423700...
  • Page 30: Final Bottom Assembly (Non-Traction)

    Final Bottom Assembly (Non-Traction)
  • Page 31 Final Bottom Assembly (Non-Traction) Continued Ref. # Part Number Description MP424400 BRACKET, AXLE / TRANS AXLE, ASM., (20") MP440800 0 BRACKET, AXLE / TRANSAXLE, ASM. (24") CASTER, 4", SWIVEL, w/ BRAKE MP432500 NB9267 WASHER, FLAT, 5/16" NB6111 WASHER, LOCK, 5/16" NB9745 SCREW, CAP, 5/16"-18 X 3/4"...
  • Page 32: Final Bottom Assembly (Traction)

    Final Bottom Assembly (Traction)
  • Page 33 Final Bottom Assembly (Traction) Continued Ref. # Part Number Description A-MP424400 BRACKET, TRANSAXLE, ASM. (20") A-MP440800 BRACKET, TRANSAXLE, ASM. (24" & 30") A-MP424500 TRANSAXLE, 36 VDC, ASM. A-PG001801 BRACKET, TRANSAXLE, PAINTED A-NB6545 SCREW, CAP, HH, 5/16"-18 X 1" A-NB3265 NUT, LOCK, 5/16"-18, NC A-BA003300 KEY, 3/16 X 1.50 A-NB018500...
  • Page 34: Final Rear Assembly

    Final Rear Assembly...
  • Page 35 Final Rear Assembly Continued Ref. # Part Number Description A-MP422901 PLATE, MOUNT, SHOCK A-MP206000 BALL, STUD, 10MM A-NB3265 NUT, LOCK, 5/16”-18, NC A-MP415200 SPRING, GAS, (20") A-MP434500 SPRING, GAS, (24") A-MP450300 SPRING, GAS, (30") A-NB9267 WASHER, FLAT, 5/16” A-NB6111 WASHER, LOCK, 5/16” A-NB9745 SCREW, CAP, 5/16”-18 X 3/4”...
  • Page 36: Final Top Assembly

    Final Top Assembly...
  • Page 37 Final Top Assembly Continued Ref. # Part Number Description A-MP423201 LEVER, HANDLE, LEFT A-MP423202 LEVER, HANDLE, RIGHT A-NB6390 PIN, ROLL, 1/4 X 1 1/8 A-MP431401 PLATE, COVER, REAR, W/ SLOT A-NB9267 WASHER, FLAT, 5/16” A-NB6111 WASHER, LOCK, 5/16” A-NB9745 SCREW, CAP, 5/16”-18 X 3/4” A-NB9710 NUT, KEPS, 8-32, ZINC A-NB041200...
  • Page 38: Final Front Assembly

    Final Front Assembly...
  • Page 39 Final Front Assembly Continued Ref. # Part Number Description A-NB039704 PIN, CLEVIS, 1/2” X 4-1/2” A-NB025600 PIN, PRESTO, 3/32 X 1 5/8, SS A-MP423301 LATCH, TILT, SHROUD A-NB026200 SCREW, SHOULDER, 3/8” X 1/2” A-NB038600 SCREW, SHOULDER, 3/8 X 3-1/2 A-NB3265 NUT, LOCK, 5/16”-18, NC A-MP414000 PADHOLDER, 20”, W/ PAD RETAINER...

This manual is also suitable for:

Bb24tBb20t

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