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TuffStuff SBU-400 Assembly Instructions Manual
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TuffStuff SBU-400 Assembly Instructions Manual

Smith-half cage series
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A S S E M B L Y I N S T R U C T I O N S
TABLE OF CONTENTS:
Introduction
Pg. 2
Safety Precautions
Pg. 3 - Pg. 4
Assembly Instructions
Pg. 5 - Pg. 9
SBU-400 Exploded View Diagram
Pg. 10
SHS-410 Exploded View Diagram
Pg. 11
SLS-420 Exploded View Diagram
Pg. 12
Decal Placement
Pg. 13
Decal Reference
Pg. 14
Warranty
Back Page
Smith-Half Cage Series
Includes Assembly for:
SBU-400
Base Unit Kit
SHC-410
Half Cage Conversion Kit
SLS-420
Linear Bearing Press System Kit
A m e r i c a ' s P r e m i e r E x e r c i s e E q u i p m e n t
70 1/2"
L 70 1/2" W 76 1/2" H 82 1/2"
Revision Date 05-10-06
76 1/2"
SBU-400 Rev1

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Summary of Contents for TuffStuff SBU-400

  • Page 1 TABLE OF CONTENTS: Introduction Pg. 2 Safety Precautions Pg. 3 - Pg. 4 Assembly Instructions Pg. 5 - Pg. 9 SBU-400 Exploded View Diagram Pg. 10 SHS-410 Exploded View Diagram Pg. 11 SLS-420 Exploded View Diagram Pg. 12 Decal Placement Pg.
  • Page 2 Assembly of the Smith-Half Series of enjoyment. 1. We advise you to consult your local TuffStuff retailer if you should have a question or problem regarding the proper assembly of this unit.

  • Page 3: Safety Precautions

    Furthermore, it is recommended to familiarize yourself and others with the proper operation and workout recommendations for this TuffStuff product prior to use. Some of this information can be obtained in this Assembly Instructions, as- well-as from your local TuffStuff Retailer.
  • Page 4 If both of the Press Bar Hooks are not engaging uniformly into the receptacle holes, it will be necessary to loosen some frame hardware then re-align the frame and re-tighten the hardware. If Problem persists, Do Not Use the Machine and contact your TuffStuff Retailer. Disengaged Press Bar...
  • Page 5 Step 1 Assembling Base Unit A. Locate the two Bottom Side Frames (#2) and attach them to the Bottom Cross Brace (#1) using hardware shown. B. Attach the two Front Uprights (#3) to the two Bottom Side Frames (#2) using hardware shown. Note: Make sure to assemble the Front Uprights (#3) with the oval hole pattern towards the back of the Unit, and the...
  • Page 6 Step 2 Assembling the Half Cage Conversion Kit (SHC-410) A. Slide the two Bar Safety Spotters (#7, #8) onto the Front Uprights (#3). B. Slide the two Bar Holders (#9) onto the Front Uprights (#4). Assembly List Item # Description Qty.
  • Page 7 Step 3 Assembling the Press Bar (SLS-420) A. Insert the Linear Shafts 1 X 69 11/16 (#13) into the receptacles of the Bottom Side Frames (#2). B. Insert the Safety Spotter Assemblies (#14, #15) onto the Linear Shafts (#13). Caution: It is strongly recommended to use another person in assisting with the following assembly. C.
  • Page 8 Step 4 Assembling the Rear Side Supports A. Attach the two Shaft Retainer Brackets (#17) to the Linear Shafts (#13). B. Affi x the two Rear Side Supports (#5) to the two Bottom Side Frames (#2) using hardware shown. C. Affi x the two Rear Side Supports (#5) to the two Front Uprights (#3)
  • Page 9 Step 5 Assembling the Top Cross Brace and the Olympic Adapters A. Attach the Top Cross Brace (#6) to the Front Uprights (#3) using hardware shown. B. Insert Plastic Insert Caps 1 7/8” Rd. (#110) into the tube-ends of the Olympic Adapters w/Plate (#4).
  • Page 10 SBU-400 Exploded View Diagram SBU-400 CHART BOLD FONT = SUB-ASSEMBLY PARTS Parts List REGULAR FONT = HARDWARE ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. BOTTOM CROSS BRACE UP3482 FLAT WASHER SAE 1/2” BNH0238 BOTTOM SIDE FRAME UP3481 FLAT WASHER SAE 3/8”...
  • Page 11 SHC-410 Exploded View Diagram CHART SHC-410 BOLD FONT = SUB-ASSEMBLY PARTS REGULAR FONT = HARDWARE Parts List ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. LEFT SIDE BAR SAFETY SPOTTER UP3487 NYLON STEM BUTTON 12.5 mm X 26 mm X 9.5 mm BNH0547 RIGHT SIDE BAR SAFETY SPOTTER UP3486...
  • Page 12 SLS-420 Exploded View Diagram SLS-420 CHART BOLD FONT = SUB-ASSEMBLY PARTS Parts List REGULAR FONT = HARDWARE ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. CHROME OLYMPIC ADAPTER UP0679 INTERNAL RETAINING RING 1 7/16” BNH1308 CHROME PRESS BAR HOUSING UP0680 INTERNAL RETAINING RING 1 9/16”...
  • Page 13 Decal Placements BNH1324 VERTICALLY AND HORIZONTALLY CENTERED ALONG THE TUBE. 8 1/2" BNH1547 CENTERED, 8 1/2" DOWN FROM TOP OF THE TUBE. 8 1/2" BNH0126 CENTERED, 52" FROM BOTTOM EDGE OF THE TUBE. 52" BNH1849 CENTERED TO THE SIDE OF THE TUBE, 1/2"...

  • Page 14: Decal Reference

    Decal Reference DANGER Engage this Safety Spotter Hook PRIOR to performing the exercise BNH1848 DANGER Engage the Safety Spotter Hook to the required stop position for each exercise. Failure to comply would allow this press bar to drop beyond your own capability and could result in serious injury to you.
  • Page 15 TuffStuff. Limitations: The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied warranties of merchantability or fitness.

This manual is also suitable for:

Shc-410Sls-420