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Summary of Contents for TerraTrike Tour II
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Page 1: Assembly Guide
Assembly Guide Pilot’s Handbook Technical Illustration & Parts List www.TerraTrike.com - 800.945.9910 4460 40th St SE. Grand Rapids MI, 49512... - Page 2 Pg 16 - Welcome, Unpackaging, Cautions/Safety, Riding Tips Pg 17 - Warranty Information Technical Drawing & Parts List - Pg 18-20 Pg 18 - Tour II Technical Drawing w/Part Numbers Pg 19 - Tour II Parts List Pg 20 - Seat Clamp Technical Drawing w/Part Numbers,...
- Page 3 Assembly Guide Dark Grey = Installation/Adjustment PLEASE NOTE: Make sure you’re greasing bolts before installing them. Failure to do so can cause “galling” to occur (heat and friction will fuse (weld) the fasteners together). Adjustment will be impossible and not covered under warranty. Locate/Record Serial Number Number is located under the underside of the frame.
- Page 4 Rear Wheel Installation Hubmount Installation Tighten hubmount bolts completely. If the hubmounts cannot rotate on the kingpin easily, loosen bolts slightly until they do. Failure to do so can result in poor steering performance. WARNING: please check the kingpins periodically. Road vibration will cause them to loosen over time!
- Page 5 Idler Wheel Installation Front Idler Rear Idler Assembly Assembly Front Idler Assembly RIGHT SIDE LEFT SIDE Idler Spacers Idler Spacer OF TRIKE OF TRIKE Trike Frame M8 x90 Bolt M8 Lock Nut Idler Wheel Idler L Bracket Chain Routing - under both Idlers Rear Idler Assembly Chain Routing - over outside Idler Idler L Bracket...
- Page 6 Steering Brace Installation Tie Rod Installation Use M8 washers on the under side of the steering brace tongue. Install between steering tongue and tie rod end. THERE ARE NO WASHERS ON 2011 TOURS Make sure lines on tie rods are attached as pictured.
- Page 7 Handlebar Adjustment Your handlebars are adjustable: 1) The Tour II stiffness/ease of steering can be adjusted - you can make your Tour II harder or easier to steer by adjusting your “steeing brace lock nut.” (number 28 in the technical illustration).
- Page 8 Brake Caliper Installation Bottom Mounted Mounted Caliper Caliper Proper setup: you should see day- light on either side of the rotor with bolt screws tightened down. See below image for bolt location and fastener layout. Mounting Bolts Caliper Bolts M6 washers OR Fender stay Hubmount...
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Page 9: Tire Pressure
Tire Pressure Tire pressure is indicated on the side-wall of of each tire. TIRE PRESSURE SHOULD BE CHECKED BEFORE EACH RIDE. Front Wheel Alignment Step 1: Make Handlebars Parallel to Outrigger Tubes In ate tires to proper PSI before alignment. Distance = 4 3/4”... - Page 10 Front Wheel Alignment (Cont.) Step 2: Make Right Hand Wheel Parallel To Main Tube (Frame) Rotate tie rod to move wheel 14 7/8” or 378 mm...
- Page 11 Front Wheel Alignment (cont.) Step 3: Align Right Wheel To Left Wheel Distance = 31 5/8” or 803mm Rotate the opposite tie rod to align the second wheel to the rst. Try not to touch the rst tie rod already aligned. IMPORTANT: Try to measure to the center of each tire.
- Page 12 Con rm Derailleur Hanger Alignment & Rear Derailleur Installation Set Rear Derailleur High & Low Stops Grease threads on derailleur before installing!
- Page 13 Set Front Derailleur High and Low Stops Pedal Installation (tighten securely!) Grease threads on pedals before installing!
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Page 14: Drive Chain
Chain Installation and Routing LEFT SIDE RIGHT SIDE OF TRIKE OF TRIKE Return Chain Trike Frame Front Idler Assembly Return Rear Idler Assembly Chain Drive Chain Trike Frame Drive Chain LEFT SIDE RIGHT SIDE OF TRIKE OF TRIKE... - Page 15 Shifter and Brake Cable Routing LEFT HAND SHIFTER (FOR FRONT) - Rotate the shifter so the barrel adjuster faces backwards. Left Hand Side of Trike w/Grip Shifter Right Hand Side of Trike w/Grip Shifter FOR TRIKES WITH GRIP SHIFTERS - Make FOR TRIKES WITH BAR END (thumb) sure you route the brake cable behind SHIFTERS: The brake cable housing...
- Page 16 Seat Clamp Installation Some parts omitted for clarity Rear of trike Front of trike Seat Mesh and Seat Installation Install the seat mesh on the seat frame. After the mesh is installed on the seat frame, tuck the excess strap back up into the buckles.
- Page 17 Seating Position Adjustment Your Tour II’s seat is adjustable on two different planes: fore/aft position at the base and incline/recline angle of the seat back. Your seating position can adjust anywhere from 40-70 degrees depending on where the seat clamp is located on the frame.
- Page 18 •Brake evenly using both hands. Your TerraTrike is designed with front brakes only. You will experience brake-steer if you brake only one side. •Although your TerraTrike is suitable for riding on dirt roads if equipped with more rugged tires, it is not designed for all-terrain, off-road use, or canyoneering.
- Page 19 TerraTrike. Clean it off immediately! Likewise, salty air will corrode your TerraTrike. It’s a good idea to wax the frame occasionally with a good quality car wax. We do use stainless steel nuts and bolts.
- Page 21 Part Number Tour II Parts Description Quantity Seat End Cap M5x30 Bolt Seat Stay Pin M5 Lock Nut Seat Stay, Upper Seat Stay, Lower M5 Flat Washers M5x12 Bolt SHCS Rear Idler Assembly - see pg. 3 for part names...
- Page 23 Boom Lengths Boom Size X-seam Range 18” Short 36” - 42” Medium 38” - 44” Long Boom Long 40” - 46” 16” Boom Size Boom Size Medium Boom Short 14” Medium 16” 14” Long 18” Short Boom Boom Size Chain Length Short 138”...
- Page 24 COMPANY INFORMATION: TerraTrike (WizWheelz Inc.) 4460 40th. St SE Grand Rapids, MI 49512 Email: sales@terratrike.com - for Ordering & Customer Service tech@terratrike.com - for Technical Assistance shipping@terratrike.com - for Shipping Inquiries Phone: 1-800-945-9910 or 1-616-455-5988 Fax: 1-616-455-6058 RESOURCES: ∙TerraTrike Forum - http://www.terratrike.com/forum/ ∙TerraTrike Blog - http://terratrike.com/blog/...
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