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TerraTrike CHARGE Build Notes

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Build Notes
www.TerraTrike.com | 800.945.9910
Revised 11/2022

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Summary of Contents for TerraTrike CHARGE

  • Page 1 Build Notes www.TerraTrike.com | 800.945.9910 Revised 11/2022...
  • Page 2 Frame Insert Clip the frame insert (WC000068) into mainframe cable port. www.TerraTrike.com | 800.945.9910...
  • Page 3 Route the guide cable through the frame and out of the boom receiver tube. Locate the cadence sensor cable and tape it to the guide cable. Pull guide cable from cable port while inserting the boom into the frame. 84cm Chain Tube Foam Insert www.TerraTrike.com | 800.945.9910...
  • Page 4 Install the washers on the axles so the tabs fit in the dropouts, and slide the wheel into place. Anti-rotation washers Note: Two washers are to be installed on drive side of axle, one washer on non-drive side. Tighten axle nuts to 25-28Nm and install dust caps. www.TerraTrike.com | 800.945.9910...
  • Page 5 Make sure the arrows on the cable plugs are aligned before connecting. Cadence Cable - 5 pin - dashed line = internal routing Extra Light Cable (6v) - 5 pin Computer Cable - 6 pin Motor Cable - 9 pin www.TerraTrike.com | 800.945.9910...

  • Page 6: Cable Cover Installation

    Cable cover should slide over the frame insert to protect the internally routed cables. Route the rear wheel motor cable through the cover as shown in the last image below. Use M5x12 bolt to secure the cable cover to the battery mount. www.TerraTrike.com | 800.945.9910...
  • Page 7 9 Rapid Axle Hubmount - RH TT000713 Rapid Axle Hubmount - LH TT000714 Rapid Axle Hubmount - Pair TT000516 10 Rapid Axle - RH TT000717 Rapid Axle - LH TT000718 Rapid Axle - Pair TT000563 11 Axle Spacer (see next page) TT000568 www.TerraTrike.com | 800.945.9910...
  • Page 8 Hybrid Steering Stack Assembly Continued* Install Axle Spacer (11) between brake rotor and hub. www.TerraTrike.com | 800.945.9910...
  • Page 9 Chain Tube Setup Mount the chain tube assemblies as shown below. Ensure the chain tubes do not rotate in the clamps after tightening the pinch bolts. Upper: Lower: www.TerraTrike.com | 800.945.9910...

  • Page 10: Parts List

    M5x18 Pan Head (Phillips) SS Lower Assy. Chain Tube, 56cm LDPE TT000548 Chain Tube Clamp, Traveler TT000422 Spacer, 20mm L, 8mm AD x 10mm OD TT000123 M5x18 Pan Head (Phillips) SS M8x40mm BHCS SS TT000278 Chain Routing www.TerraTrike.com | 800.945.9910...
  • Page 11 Shift and Brake Cable Routing RH Brake Cable Shift Cable Cable Routing LH Brake Cable Computer Cable Rider Perspective Front Perspective www.TerraTrike.com | 800.945.9910...
  • Page 12 Alignment Inflate tires before performing alignment. The Charge alignment measurement is approximately 30¼” (center tread to center tread), though slight variance is possible. Most importantly, make sure the alignment remains neutral with a rider seated in the trike. 30¼ 30¼...
  • Page 13 800.945.9910 | www.TerraTrike.com 4460 40th St. SE | Grand Rapids, MI 49512 USA Revised 11/2022...