Stihl TS 800 Instruction Manual
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Stihl TS 800 Instruction Manual

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  • Page 1 STIHL TS 800 Instruction Manual...

  • Page 3: Table Of Contents

    English Contents Dear Customer, Guide to Using this Manual Safety Precautions and Working Thank you for choosing a quality engineered STIHL product. Techniques Sample applications It has been built using modern Cutting wheels production techniques and comprehensive quality assurance. Composite resin cutting wheels...

  • Page 4: Guide To Using This Manual

    Instruction Manual before Actuate decompression first use and keep the valve manual in a safe place for STIHL's philosophy is to continually future reference. Non- improve all of its products. For this observance of the safety reason we may modify the design,...
  • Page 5 STIHL for this machine or which are Clothing and equipment technically equivalent. If you have any The machine may only be operated by...
  • Page 6 This helps reduce the risk of unit spilled, clean immediately the engine- vibrations causing an incorrectly STIHL can supply a comprehensive driven device – prevent your clothes tightened filler cap to loosen or come off range of personal protective clothing from being contaminated with fuel, and spill quantities of fuel.
  • Page 7 This shimmying can Inspect the parting-off grinder for safe- STIHL generally recommends wet cause such diamond abrasive wheels to to-operate state – observe the cutting. be abruptly braked or become stuck in respective chapters in the instruction the cut –...
  • Page 8 Keep the handles clean, dry and – device towards the workpiece – never in on a STIHL cut-off machine cart. free of oil as well as dirt – important reverse. for safe guiding of the parting-off Hand-held cutting grinder.
  • Page 9 Have the machine repaired by with the engine-driven combustible gases. a STIHL servicing dealer if the abrasive device in closed or poorly wheel continues to turn nevertheless. vented rooms – even not Do not cut into pipes, metal tanks or...
  • Page 10 Work cautiously and methodically – fully supported and must be wheel touches the object to be cut from Hold the cut-off machine firmly with secured against rolling away, – above. both hands and maintain a secure slipping off or vibrations grip TS 800...
  • Page 11 – The abrasive wheel must Never push or hit with the device into the for example, use the STIHL water be guided straight in the cutting gap – do not let the parting-off connector.

  • Page 12: Sample Applications

    - risk of damage! dealer if in doubt. abrasive wheels are only suitable for dry The condition of the antivibration STIHL recommends the use of genuine cutting or only for wet cutting. elements influences vibration behavior – STIHL spare parts. Such parts have...
  • Page 13 Grind a guide groove (A) along the resin abrasive wheels line marked Mark cutting line (A) Objects to be cut Must be fully supported – Must be secured so it cannot roll or – slip off Must be prevented from vibrating – TS 800...
  • Page 14 Note weight, tension and direction Note direction of fall and weight of of fall of the part to be severed the severed part Determine and mark the cutting line, avoid reinforcement, especially in the direction of the severing cut TS 800...
  • Page 15 Sequence of cuts (1 to 4) is important: recess after cutting (due to wedges, First, cut hard-to-reach areas First lateral cut on the top half of the ridges used), do not make any pipe further cuts – break the severed part TS 800...

  • Page 16: Cutting Wheels

    Types: The abrasive wheels, which have been The proper selection and use of for dry applications – developed by STIHL in cooperation with diamond abrasive wheels ensures for wet applications – renowned manufacturers of abrasive economical use and avoids accelerated...
  • Page 17 – performance class of the STIHL diamond abrasive wheel Axial and radial run-out A faultless spindle bearing of the cut-off machine is necessary for a long service life and efficient functioning of the diamond abrasive wheel.
  • Page 18 Breakdowns or tears in the parent wheel Overloading use a new abrasive wheel and segment Undercut Cutting in the wrong material use new abrasive wheel; observe sepa- rating layers of various materials STIHL recommends STIHL servicing dealers TS 800...

  • Page 19: Assembling The Bearing And Guard

    This deposit on the segments Remove the banjo bolts (2) clogs the diamonds and blunts the segments. Built-up edges can form: when cutting extremely hard – materials, e. g., granite with incorrect handling, e. g., – excessive feed effort TS 800...
  • Page 20 – approx. 1/4 turn, as far as it will go = 0 Unscrew nuts (1) from the studs – nuts (1) are fastened to the belt guard so that they are secured against loss Unscrew stop pin (1) TS 800...
  • Page 21 (see “Fitting / replacing an abrasive wheel”) Screw nuts (4) onto studs (3) – do not tighten them yet Remove water attachment Connect water connection Remove the adjusting lever Slacken the V-belt Remove the V-belt guard Remove "support with guard" TS 800...

  • Page 22: Tensioning The Ribbed V-Belt

    Unscrew the three nuts on the V- belt guard The poly V-belt is automatically tensioned by the force of the spring. Retighten the nuts to tighten the ribbed V-belt, fit the combination wrench over the tensioning nut as illustrated TS 800...

  • Page 23: Fitting / Replacing An Abrasive Wheel

    Slide the locking pin (1) through the bore in the V-belt guard Turn the shaft with the combination wrench until the locking pin (1) engages in a bore behind the guard TS 800...

  • Page 24: Fuel

    MotoMix is not available in all markets. Use only high-quality two-stroke engine Mixing Fuel oil – preferably STIHL HP, HP Super or HP Ultra, which are specially formulated for use in STIHL engines. HP Ultra guarantees high performance and a NOTICE long engine life.

  • Page 25: Fueling

    30 days. Exposure to light, the sun, low or high temperatures can quickly make the fuel mix unusable. STIHL MotoMix may be stored for up to 2 years without any problems. Thoroughly shake the mixture in the canister before fueling your machine.

  • Page 26: Starting / Stopping The Engine

    (approx. 1/8 turn) and remove Refueling Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends use of the STIHL filling Drain the fuel tank system for fuel (special accessory). Note the safety instructions. Refer Pull the fuel pick-up body out of the to the chapter headed "Safety...
  • Page 27 Guide it back into the bulb is still filled with fuel The master control lever (3) moves housing in the opposite direction so that to the normal positionF when the it can rewind properly. throttle trigger is squeezed TS 800...

  • Page 28: Air Filter System

    Remove the locking screw (1) on times to ventilate the combustion the filter cover chamber Remove the filter cover (2) Restart the engine Remove all coarse dirt from the area around the filter and the inside of the filter cover TS 800...

  • Page 29: Adjusting The Carburetor

    Different standard settings STIHL recommends the use of genuine STIHL air filters. The high quality of Different carburetors are installed at the these parts will ensure troublefree factory. A different standard setting is...
  • Page 30 – then turn it 3/4 turn If you make the setting too lean it will counterclockwise The idle setting is too lean. increase the risk of engine damage through lack of lubrication and overheating. TS 800...

  • Page 31: Spark Arresting Screen In Muffler

    (1) together and then lift the Unfavorable running conditions. – clip away Fit a new spark plug after about 100 Remove the spark arresting screen operating hours – or sooner if the (2) from the muffler electrodes are badly eroded. Install TS 800...

  • Page 32: Rewind Starter

    English only suppressed spark plugs of the On all spark plugs Rewind Starter type approved by STIHL – see "Specifications". To help prolong the wear life of the To reduce the risk of arcing and fire starter rope, observe the following...

  • Page 33: Replacing The V-Belt

    The cut-off machine can be mounted on Screw the nuts onto the studs – do front pulley the STIHL cut-off machine cart FW 20 not tighten them yet (special accessory) in a few easy steps. Remove the "support with guard".

  • Page 34: Storing The Machine

    Remove the abrasive wheel Thoroughly clean the machine, especially the cylinder fins Store machine in a safe and dry place. Protect against unauthorized use (e. g., by children) TS 800...

  • Page 35: Maintenance And Care

    Have them maintained by a servicing dealer Check idle adjustment – abrasive wheel must not rotate Carburetor Readjust idle speed Adjust electrode gap Spark plug Replace after 100 hours operation All accessible screws, nuts and bolts (not Retighten adjusting screws) TS 800...
  • Page 36 Anti-vibration elements Have them replaced by a servicing dealer Check Abrasive wheel Replace Check Supports / bars / rubber buffers (under- neath the machine) Replace Safety information label Replace STIHL recommends STIHL servicing dealers present only in some countries TS 800...

  • Page 37: Main Parts

    14 Spark arresting screen (present only in some countries) 15 Handlebar 16 Decompression valve 17 Cap for spark plug boot 18 Choke lever 19 Master control lever 20 Throttle trigger 21 Throttle lever lock 22 Rear handle Serial number TS 800...

  • Page 38: Specifications

    Without fuel, without abra- Set of tools – sive wheel, with water Engine attachment 13.4 kg STIHL cut-off machine cart FW 20 – Attachment kit for cut-off machine – STIHL single cylinder two-stroke engine Abrasive wheels cart FW 20 Displacement: 98.5 cm...

  • Page 39: Maintenance And Repairs

    When repairing the machine, only use the garbage can. Take the product, replacement parts which have been accessories and packaging to an approved by STIHL for this power tool or approved disposal site for environment- are technically identical. Only use high- friendly recycling.
  • Page 40 0458-572-8321-C www.stihl.com *04585728321C* 0458-572-8321-C...

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