Electrical Diagrams - Lincoln Electric VANTAGE SVM178-B Service Manual

G-2
WiriNG DiaGram - vaNTaGE®500 - G4342 (cODE 11095 DEuTz)
206C
+
204S
50MV=400AMPS
- 206S
R4
206A 206B
GROUND STUD
ON OUTPUT PANEL
GND-K
208C
BYPASS
GND-J
FILTER
L1 CHOKE
208
ASSEMBLY
208B
208A
SWITCH SHOWN IN
POSITIVE POLARITY
POSITION
+
POLARITY
21
SWITCH
-
41A
42A
206A
208B
J 31 32
115VAC
A 32
I 41A
42VAC
K 42A
WORK H 21
E 77B
REMOTE
CONTROL F 76B
G 75B
CONTACTOR
D 4B
C
2B
GROUND B GND-A
AMPHENOL 1
AMPHENOL 2
77A
A 77B
76A
REMOTE
B 76B
CONTROL
75A
C 75B
CONTACTOR 2A
D 2B
4A
4B
E
GROUND F GND-B
1 5
1
9
6 10
J5
VOLT METER
CONTROL, MODE SEL.
WELD BOARD
PCB3
J6 16
206S 2
SHUNT
204S 1
8
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
POS
POS
POS
W7 POS
W8
NEG
B6 B3 NEG
LEFT SIDE
CHOPPER
PCB6
B5 B2
B8 B7
B4 B1
B7 23
B8 25
POS
POS
NEG
NEG
W9
W10
B6 B3
RIGHT SIDE
CHOPPER
PCB5
B5 B2
B8 B7
B4 B1
B7 23A
14A
13A B8 25A
POS POS
13 14
NEG NEG
AMMETER VOLTMETER
M1 M3 M5 M9 M1 M3 M9
M5
M2 M4 M6 M10
M2 M4 M6 M10
1 5
8 1 8
16
16 9
6 10
J4 J3
J7
AMMETER
CHOPPER,POWER,PWM,THERMAL
16
12 7
9 J2
J1
ENGINE,PERIPHERAL
AMPHENOL,I.D.
6 1
1

ELEcTricaL DiaGramS

VANTAGE 500 WIRING DIAGRAM
W4 & W5 W2 & W3 W1 & W6
RECTIFIER
BRIDGE
NEG
NEG
W3 W2
W3
W2
STATOR
WELD
W4 W1
WINDINGS
W4 W1 GROUND STUD ON
CONTROL PANEL
W5 W6
W5 W6
MODE SELECTOR
SWITCH
STATOR 42V WINDING
10A
S5
CV
214 1 42
CB6
218 2
PIPE
42B
3 A
CC
41
220 4
TIG
222
42A
41A
32
WELDING TERMINAL
OUTPUT CONTROL
PINCH POT
CONTROL SWITCH
CCW
SHOWN IN "ALWAYS ON" POSITION
R1 10K
VIEWED
VIEWED FROM BACK
FROM
BACK
77 76 75 277 278 279
OIL
PRESSURE
232R
4 1
J53
243 247
GOLD GOLD
232B
12VDC
232C
INSULATED
ENG
ALT
PROT
STUD
232K 232B 5M
228
SILVER
SILVER
405B 232M
405B
232A
405A
232N
PERIPHERAL BD
PCB1
PROGRAMMING
3
1
12 VOLT GROUND
4 6 STUD ON LEFT SIDE
J30
BACK OF CONTROL BOX
7
12
9
6 1
1
8 J31 J32
K2271-1
CB1
20A
9
32A
3A
3
50A
12
CB3
LINE TERMINAL LINE TERMINAL
20A
GND-E
8
CB2
6A
CB4
6B
50A
GND-F
GND-D
11
GND-E
GND-A GND-D
GND-B GND-C
5
GND-J
32A
AUXILIARY GROUND STUD, BOTTOM
CENTER OF CONTROL BOX
32
200A 200
201 200B
-
BRUSH BRUSH
5H
3200MFD
-
300V
ROTOR
6
POSITIVE BRUSH CONNECTED
TO SLIP RING NEAREST
TO THE LAMINATION
201 201A
-
4
4A
HOUR METER
2A 2
232R
262A
262
20A
CB5
OIL
TEMPERATURE FUEL 236A 236B
RUN
1
4 1 4
RUN/STOP SWITCH
J51
J52 STOP
SHOWN IN "RUN" POSITION
232H
232A
232C 5L 232K
5K
241 229
5M 5K 5S 265
5T 5L 5J
232N
5S
B2
B4 B3 B1
PULL COIL BD
PCB8
5N
1 4
5 8
J43
G-2
STATOR AUXILIARY WINDINGS
6A 3
6 5 5A
5A
INSULATED
9
5B NEUTRAL
HOT
STUD ON
GND-C
5C
BOTTOM
J12
12
115/230V
RIGHT OF
5E CONTROL
31 5H
BOX
WHITE
11
5B J10
HOT
5C
J11
WHITE
5E
6
SHUTDOWN SOLENOID
PULL
HOLD
COIL COIL
WHT
RED
BLK
P54
1 2 3
4
J54
232M
262 265
START BUTTON
OIL PRESSURE
238B
SENSOR & SWITCH
231
238A
SWITCH
234
228 SENSOR
235
G WK
OIL TEMPERATURE
SENSOR & SWITCH
SWITCH
235
241 SENSOR
232F
FUEL LVL.
229
SENSOR
5J
238A
231
+
281 STARTER
SOLENOID
238
STARTING
12V BATTERY
MOTOR
-
239
SENSE EXC
ALTERNATOR ENGINE SUPPORT
RIGHT SIDE
POS NEG
+ -
5F
281
5N ENGINE BLOCK
LEFT SIDE
ENGINE SUPPORT
A
LEFT SIDE
G4342
vaNTaGE® 500