User Manuals: Lincoln Electric BIG RED 500 Welder

Manuals and User Guides for Lincoln Electric BIG RED 500 Welder. We have 2 Lincoln Electric BIG RED 500 Welder manuals available for free PDF download: Service Manual, Operator's Manual

Lincoln Electric BIG RED 500 Service Manual (159 pages)

Engine Driven Welder

Brand: Lincoln Electric | Category: Welding System | Size: 9 MB

- Installation Section

9
- Service Manual
  1
- Electric Shock Can Kill
  3
- Table of Contents
  9
- Installation
  10
  - Safety Precautions
    11
  - Location and Ventilation
    11
  - Storing
    11
  - Stacking
    11
  - Angle of Operation
    11
  - Lifting
    11
  - High Altitude Operation
    11
  - High Temperature Operation
    11
  - Towing
    12
  - Vehicle Mounting
    12
  - Pre-Operation Engine Service
    12
    
    Oil
    12
    
    Fuel
    12
    
    Engine Break-In
    13
    
    Engine Cooling System
    13
    
    Battery Connection
    13
    
    Muffler Outlet Pipe
    14
    
    Spark Arrestor
    14
- Operation Section

17
- Operation
  18
  - Safety Instructions
    18
  - General Description
    18
  - Recommended Applications
    18
  - Controls and Settings
    19
    
    Engine Controls
    20
    
    Auxiliary Power
    20
  - Engine Operation
    21
    
    Starting the Engine
    21
    
    Arc Gouging
    22
  - Auxiliary Power
    25
    
    500 Simultaneous Welding and Power Loads
    25
- Maintenance Section

29
- Maintenance
  30
- Routine and Periodic Engine Maintenance
  31
  - Oil Filter Change
    32
  - Air Filter Change
    32
  - Fuel Filters
    33
  - Battery Handling
    33
- Safety Precautions
  31
- Nameplates / Warning Decals Maintenance
  34
- Servicing Optional Spark Arrestor
  34
- Welder / Generator Maintenance
  35
  - Storage
    35
  - Cleaning
    35
  - Brush Removal and Replacement
    35
  - GFCI Module Testing and Resetting Procedure
    35
- Installation Section

39
- A-1 Table of Contents - Installation Section
  39
- Installation
  40
- Technical Specifications
  40
  - Safety Precautions
    41
  - Location and Ventilation
    41
  - Storing
    41
  - Stacking
    41
  - Angle of Operation
    41
  - Lifting
    41
  - High Altitude Operation
    41
  - High Temperature Operation
    41
  - Towing
    42
  - Vehicle Mounting
    42
- Pre-Operation Engine Service
  42
  - Oil
    42
  - Fuel
    42
  - Engine Break-In
    43
  - Engine Cooing System
    43
  - Battery Connection
    43
  - Muffler Outlet Pipe
    44
  - Spark Arrestor
    44
- Machine Grounding
  44
- Welding Output Cables
  44
- Connection of Lincoln Electric Wire Feeders
  46
- Operation Section

47
- General Description
  48
- Generator
  48
- Operation
  48
- Recommended Applications
  48
- Safety Instructions
  48
- Controls and Settings
  49
  - Engine Controls
    50
- Engine Operation
  51
  - Starting the Engine
    51
  - Arc Gouging
    52
- Auxiliary Power
  55
  - 600 Simultaneous Welding and Power Loads
    55
- Maintenance Section

59
- Maintenance
  60
- Safety Precautions
  61
  - Oil Filter Change
    62
  - Fuel Filters
    63
  - Fuel Pre-Filter/Water Separator Assembly
    63
  - Water Separator Element
    63
  - Secondary Fuel Filter
    64
  - Cooling System
    64
  - Cooling Blower Belt
    64
  - Battery Handling
    64
  - Nameplates / Warning Decals
    65
- Welder / Generator Maintenance
  66
  - Storage
    66
  - Cleaning
    66
  - Brush Removal and Replacement
    66
  - GFCI Module Testing and Resetting Procedure
    66
  - Theory of Operation
    70
- Troubleshooting and Repair

77
- How to Use Troubleshooting Guide
  78
- Troubleshooting and Repair
  78
- Engine Alternator Test
  87
- Output Rectifier Test
  91
- Engine Protection Relay Test
  95
- Weld Stator Voltage Test
  99
- Auxiliary Rotor Voltage and Resistance Test
  103
- Weld Rotor Resistance Test
  107
- OCV Stick Mode
  110
- OCV Tig Mode
  111
- Normal OCV Waveform
  112
- Case Cover Removal and Replacement
  115
- Current Range Switch Removal and Replacement
  119
- Output Rectifier Bridge Removal and Replacement
  123
- Welder Separation Procedure
  127
- Auxiliary Stator Removal and Replacement
  135
- Auxiliary Rotor Removal and Replacement
  139
- Weld Stator Removal and Replacement
  143
- Weld Rotor Removal and Replacement
  149
  - Retest after Repair
    153
  - Electrical Diagrams
    156

Lincoln Electric BIG RED 500 Operator's Manual (68 pages)

For use with machines having Code Numbers: 11585, 11871, 12449

Brand: Lincoln Electric | Category: Welding System | Size: 14 MB

Electric Shock Can Kill
4
Table of Contents
6
Installation

8
- Technical Specifications
  8
  - Safety Precautions
    9
  - Location and Ventilation
    9
  - Storing
    9
  - Stacking
    9
  - Angle of Operation
    9
  - Lifting
    9
  - High Altitude Operation
    9
  - High Temperature Operation
    9
  - Towing
    10
  - Vehicle Mounting
    10
- Pre-Operation Engine Service
  10
  - Oil
    10
  - Fuel
    10
  - Engine Break-In
    11
  - Battery Connection
    11
  - Muffler Outlet Pipe
    12
  - Spark Arrester
    12
- Connection of Lincoln Electric Wire Feeders
  14
Operation

15
- Safety Instructions
  15
- General Description
  15
- Recommended Applications
  15
- Controls and Settings
  16
  - Engine Controls
    17
  - Auxiliary
    17
  - Engine Operation
    18
    
    Starting the Engine
    18
    
    Arc Gouging
    19
    
    Stick
    19
    
    TIG Welding
    20
  - Auxiliary Power
    22
    
    Simultaneous Welding and Power Loads
    22
Accessories

23
- Optional Features
  23
Maintenance

24
- Safety Precautions
  24
- Routine and Periodic Engine Maintenance
  24
  - Oil Filter Change
    25
  - Air Filter Change
    25
  - Fuel Filters
    26
  - Battery Handling
    26
- Servicing Optional Spark Arrestor
  27
- Welder / Generator Maintenance
  28
  - Storage
    28
  - Cleaning
    28
  - Brush Removal and Replacement
    28
  - GFCI Module Testing and Resetting Procedure
    28
Troubleshooting

29
- How to Use Troubleshooting Guide
  29
Diagrams

32
- Wiring Diagram
  64

Lincoln Electric Categories

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More Lincoln Electric Manuals

User Manuals: Lincoln Electric BIG RED 500 Welder

Lincoln Electric BIG RED 500 Service Manual (159 pages)

Table of Contents

- Installation Section

- Operation Section

- Maintenance Section

- Installation Section

- Operation Section

- Maintenance Section

- Troubleshooting and Repair

Lincoln Electric BIG RED 500 Operator's Manual (68 pages)

Table of Contents

Installation

Operation

Accessories

Maintenance

Troubleshooting

Diagrams

Related Products

Lincoln Electric Categories