Electrical Diagrams - Lincoln Electric POWER FEED 25M Service Manual

G-2
WIRING DIAGRAM - COMPLETE MACHINE - CODE 11313 (G5585)
590
DI SPLAY 1
2
P. C.BOARD
475 R1 LI GHT
3
LED
4
5
6
7
N. D.
8
FLEX FLEX
9 B
10
2STEP/
4STEP
1
ADAPTER
MSP4
2
P. C.BOARD
3
4
5
6
7
8 L7
W
B
9
10
FLEX
N. C.
N. C.
LI GHT LEDS
1
MEMORY
SHI ELDED
2
P. C.BOARD CABLE
3
.15 u F
4
(F RONT
5
PANEL)
400H
6
ON
7
OFF
8
400G 400F
9
10
B
RED / GREEN W
STATUS LED
N. C.
587
CURRENT 3
P1
2 585A
/W FS
1
580
ENCODER
VOLTAGE
581
3
P2
/TRI M 585B
2
1 582
ENCODER
S1
540B
POW ER
540A
P4
A
TRI GGER I N PUT B
C
DUAL
D
PROCEDURE I N PUT E 570G
TRI GGER
L1
CONNECTOR
L2
A 3218A
B 3214A
C 77B
532B 75B
D 76B
570B 76B
77B
E 570B
532A 75A
77A 570A 76A
F 532B
G 75B
A D E C B F
FOOT AMPTROL
PUSH- PULL
P3
P5
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
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N. D. AC
S4 S5
BRI DGE
RECTI FI ER
590 530A
HEATER
579C
540E
400E 400E
400D
N. D.
S2 S3
579B
579C
COLD I N CH /
579B 579A 579A
GAS PURGE
578A
578A 586A
535A
400D
586A
400C 400C 535A
400B
518B
530A
518B 540E
(C ONTROL
400B
B W
BOX, T OP)
FEED
PLATE
P9
400F
1
TACH
2
R R
MOTOR / 3 531
GEARBOX U U 4 537
B 5 534
B
6
B 7 551
W 8 550
W B
SHI ELDED CABLE
P8
W 1
1W
B 2
1B
587 3
587A
580 4
580A
585 5
585 585C
581 6
581A
582 7
582A
8
40
L3
532 532
R2
570D 570D
(C ONTROL B OX, B OTTOM)
543 543
520
HEATER
40
R3
P6
532 1 532C
570D 2 570E
543 3 543A
532E
3218A 4 3218
3214A 5 3214
77A 6 77
76A 7 76
570A 8 570C
532A 9 532D
I NPUT ELECTRODE
75A 10 75
CABLE CONNECTI ON

ELECTRICAL DIAGRAMS

640A
AC
640
554
570E
570C 570F 570F
P7
532E
1 579 543A
2 578
585C
3 535
4 586 586
587A
5
548
6 518D
579
7 530
540C 580A
8 540D
581A
9
10 582A
540B
513
514
1W
1B
L4
1
1
2
L5
2
3
3
4
4
5
P89
5
6
P86
6
7
7
8
8
9
10 9
10
77 1
3218 2
3214 3
548 4
J8 10
76 5
526 6
7 SPOOL GUN
75
8
DAUGHTER
PC BOARD
640 1
J8 11
595 2
VOLTAGE SENSE
530
SELECT P. C.BOARD
513 1
400 400 2
67B 3
J1
514 4
5
500C
6
500D
1
J2
67A 2
500A
P11
541A 1 541
542A 2 542
67A 3 67
540A 4 540
500A 5 500
67B
500C 6 500B
7
8
R
CLEVELAND, OHIO U.S.A.
534 526 551 553 640A 542A 540C
531 535 537 550 552 554 541A 500D
518
1
2
3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 1 2 3 4
4
5
6 J8 4 J8 3 J8 2 J8 1
7
8
J8 5
9
10
11
ON
12
1
2
13 3
OFF 4
1
5
6
14
7
8
2
15
3
16
4
5
6
7
1
8
2
J8 7
9
3
10
4
11
5
J8 6 12
6
13
7
J8 8
14
8
15
9 CONTROL P. C.BOARD
16
10 1 2 3 4 5 6
518C 578
DIP SWITCH S1 SETTING CHART
N. C. PI N NEAREST T HE FLAT EDGE OF L ED LENS (A NODE)
N. D. T OGGLE SW IT CHES SHOW N FROM REAR CONNECTIO N
1 SPARE
2 SPARE
3 SPARE
4 SPARE
5 SPARE
6 SPARE
7 POLARITY POS NEG
EXTRA NORMAL
8 FEED SPEED GEAR
TORQUE SPEED
P10
CAVITY NUMBERING SEQUENCE
541 A
542 B ARCLI NC
(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)
67 C
RECEPTACLE
L6
540 D
J2, J811
500 E
500B
J84, J810
G-2
552
GAS
SOLENOI D
553
518D
518
518C
595
ALI GNS W IT H W HI TE LEAD OF L ED SOCKET.
SI DE OF S W IT CH.
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537.
LEAD COLOR CODING
B - BLACK
R - RED
U - BLUE
W - WHITE
1 3
1 1 2
J6, J81, J82 J1, J83,J88
4 6
2 3 4
1 4 1 5 1 8
J85
J86
5 8 6 10 9 16
A
G5585
POWER FEED® 25M