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A-2
SAFETY PRECAuTIONS
WARNING
ELECTRIC ShOCK CAN KILL.
• Turn the input power OFF at the
disconnect switch or fuse box
before attempting to connect or
disconnect input power lines, out-
put cables or control cables.
• Only qualified personnel should
perform this installation.
• Do not touch metal portions of the RED-D-ARC
LN-25™ PRO EXTREME work clip when the
welding power source is on.
• Do not attach the work clip to the wire feeder.
• Connect the work clip directly to the work, as
close as possible to the welding arc.
• Turn power off at the welding power source
before disconnecting the work clip from the
work.
• Only use on power sources with open circuit
voltages less than 110 VDC.
------------------------------------------------------------------------
LOCATION
For best wire feeding performance,
place the RED-D-ARC LN-25™ PRO EXTREME on
a stable and dry surface. Keep the wire feeder in a
vertical position. Do not operate the wire feeder on
an angled surface of more than 15 degrees.
Do not submerge the RED-D-ARC LN-25™ PRO
EXTREME .
The RED-D-ARC LN-25™ PRO EXTREME is rated
IP23 and is suitable for outdoor use.
RECOMMENDED CAbLE SIzES (RubbER COVERED COPPER - RATED 167°F or 75°C)**
AMPERES
PERCENT
DUTY
CYCLE
200
60
200
100
225
20
225
40 & 30
250
30
250
40
250
60
250
100
300
60
325
100
350
60
400
60
400
100
500
60
** Tabled values are for operation at ambient temperatures of 104°F(40°C) and below. Applications above 104°F(40°C) may require cables
larger than recommended, or cables rated higher than 167°F(75°C).
INSTALLATION
CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES
0 to 50Ft.
50 to 100Ft.
(0 to15m)
(15 to 30m)
2
2
4 or 5
3
3
2
1
1
1
2/0
1/0
2/0
3/0
2/0
RED-D-ARC LN-25™ PRO EXTREME
The handle of the RED-D-ARC LN-25™ PRO
EXTREME is intended for moving the wire feeder
about the work place only.
When suspending a wire feeder, insulate the
hanging device from the wire feeder enclosure.
hIGh FREQuENCY PROTECTION
Locate the RED-D-ARC LN-25™ PRO EXTREME
away from radio controlled machinery. The normal
operation of the RED-D-ARC LN-25™ PRO
EXTREME may adversely affect the operation of RF
controlled equipment, which may result in bodily
injury or damage to the equipment.
----------------------------------------------------------------------------
WELD CAbLE SIzE
Table A.1 located below are copper cable sizes rec-
ommended for different currents and duty cycles.
Lengths stipulated are the distance from the welder to
work and back to the welder again. Cable sizes are
increased for greater lengths primarily for the purpose
of minimizing cable drop.
ELECTRODE LEAD
The electrode lead is a 4/0 cable.
TAbLE A.1
100 to 150 Ft.
(30 to 46m)
2
2
2
2
3
2
3
2
3
2
2
1
1
1
1
1
1
1
2/0
2/0
1/0
2/0
2/0
2/0
3/0
3/0
2/0
3/0
CAuTION
150 to 200 Ft.
200 to 250 Ft.
(46 to 61m)
(61 to 76m)
1
1/0
1
1/0
1
1/0
1
1/0
1
1/0
1
1/0
1
1/0
1
1/0
1/0
2/0
2/0
3/0
2/0
3/0
3/0
4/0
3/0
4/0
3/0
4/0
A-2
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