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Idealarc DC-600
Lincoln Electric Idealarc DC-600 Manuals
Manuals and User Guides for Lincoln Electric Idealarc DC-600. We have
8
Lincoln Electric Idealarc DC-600 manuals available for free PDF download: Specification Sheet, Service Manual, Operator's Manual, Operating Manual, Technical Specifications
Lincoln Electric Idealarc DC-600 Service Manual (115 pages)
Idealarc DC600 series MULTI-PROCESS WELDERS
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1.81 MB
Table of Contents
Safety
2
Electric Shock
2
Master Table of Contents for All Sections
6
Table of Contents
7
Installation
8
Rated Output
8
Technical Specifications - Idealarc DC-600
8
Safety Precautions
9
Select Proper Location
9
Stacking
9
Tilting
9
Electrical Input Connections
10
Fuse and Wire Sizes
10
Ground Connection
10
Input Power Supplyconnections
10
Connection for Highest Rating Plate Voltage, 50 or 60 Hz.
11
Reconnect Procedure
11
Connection for 380/460 Voltages
12
Connection for 500/575 Voltages
12
See Machine Rating Plate for Required Input Supply Voltage
13
Connect Electrode and Work Leads to Output Terminals
14
Output Connections
14
Output Terminals
14
Connection for Semi-Automatic or Automatic Wire Feeder Control
15
Connection for Stick Welding and Air/Carbon Arc Cutting Operation
15
Operation Section
16
Operating Instructions
17
Safety Precautions
17
Design Features and Advantages
18
General Description
18
Operational Features and Controls
18
Recommended Processes and Equipment
18
Welding Capability
19
Control Panel Keys
20
Controls and Settings
20
Output Control Potentiometer
20
Welding Mode Switch
20
Operating Steps
21
Remote Control of Machine Operation
21
Welding Procedure Recommendations
21
Na-3 Automatic Wire Feeder
22
Semi-Automatic and Automatic Wire Feeding
22
Ln-8 Semi-Automatic Wire Feeder
24
Accessories
26
LN-9 Semi-Automatic Wire Feeders
26
Multi-Process Switch
26
Options/Accessories
26
Side Panel Removal
26
Meters
28
Undercarriage
28
Connecting the Na-3 Idealarc DC-600
29
Connecting the Na-5 to the Idealarc DC-600
30
Connecting the Ln-8 or Ln-9 to the Idealarc DC-600
31
Ln-7 Idealarc DC-600
32
Maintenance Section
33
Routine and Periodic Maintenance
35
General Assembly Exploded View
36
Block Logic Diagram
37
Theory of Operation Section
37
Input Line Voltage, Contactor and Main Transformer
38
Theory of Operation
38
Output, Rectification, Control and Feedback
39
Protection Devices and Circuits
40
SCR Operation
41
How to Use Troubleshooting Guide
43
Troubleshooting and Repair
43
Pc Board Troubleshooting Procedures
44
Troubleshooting Guide
45
Control Transformer Voltage Test
45
Control Transformer (T2) Voltage Test
54
Test Description
54
Materials Needed
54
Main Transformer (T1) Voltage Test
57
Firing Board Test
62
Control Board Test
69
Control Board LED Locations
70
LED Function Description
70
LED 1 Test Points
71
Test Procedures
71
LED 2 Open Circuit Voltage Test Points
72
Static Scr Test
74
Active Scr Test
78
Heat Sink Test Points
80
SCR Tester Circuit and SCR Connections
80
Normal Open Circuit Voltage Waveform Constant Current Mode
82
Typical Output Voltage Waveform Machine Loaded Constant Voltage Innershield Mode
85
Typical Scr Gate Voltage Waveform
86
Abnormal Open Circuit Voltage Waveform
87
Input Contactor (Cr1) Cleaning/Replacement
88
Scr / Scr Output Bridge Removal
90
Removal of Individual Scr Heat Sink
91
Lift Bail Removal
95
Transformer Removal from Lift Bail Assembly
98
Retest after Repair
102
Control Pc Board
105
Firing Pc Board
108
Electrical Diagrams
111
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Lincoln Electric Idealarc DC-600 Specification Sheet (168 pages)
Lincolnelectric Wire Feeder Specification Sheet
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 18.28 MB
Table of Contents
Table of Contents
1
Stick Welders
3
Stick Welders
4
Stick Welders
8
TIG Welders
10
TIG Welders
16
MIG: Wire Feeder/Welders
18
Power Mig
20
MIG: Industrial Welders
24
Multi-Process Welders
28
Advanced Process Welders
35
Power Wave
37
Multi-Operator
41
Engine Drives: Commercial/Small Contractors
44
Engine Drives: Commercial/Small Contractors
51
Engine Drives: Industrial/Construction
53
Semiautomatic Wire Feeders
62
Power Feed
63
Semiautomatic Wire Feeders
74
Automatic Wire Feeders
76
Automatic Wire Feeders
79
Plasma Cutting Systems
80
Plasma Cutting Systems
82
Environmental Systems
83
Environmental Systems
88
Automated Solutions
89
Stainless Steel
104
Consumables
107
Power Sources
154
Wire Feeder
157
Welding Guns
163
Lincoln Electric Idealarc DC-600 Service Manual (121 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 5.41 MB
Table of Contents
- Installation Section
7
Table of Contents
7
Installation
9
Safety Precautions
9
Electrical Input Connections
10
Ground Connection
10
Input Power Supply Connections
10
Reconnect Procedure
11
Output Connections
14
Connection for Semi-Automatic/Automatic Wire Feeder Control
15
- Operation Section
17
Operation
18
Operating Instructions
18
General Description
19
Recommended Processes and Equipment
19
Welding Capability
20
Controls and Settings
21
Operating Steps
22
Remote Control
22
Welding Procedure Recommendations
22
- Accessories Section
27
Accessories
28
Options/Accessories
28
Multi-Process Switch
28
Undercarriage (K817P, K842
30
Meters
30
Paralleling Kit
30
- Troubleshooting and Repair
45
How to Use Troubleshooting Guide
46
PC Board Troubleshooting Procedures
47
Control Transformer (T2) Voltage Test
57
Main Transformer (T1) Voltage Test
61
Firing Board Test
67
Control Board Test
75
Static SCR Test
81
Active SCR Test
85
Input Contactor (CR1) Cleaning/Replacement
95
SCR/SCR Output Bridge
97
Lift Bail Removal (Including Main Transformer, Choke and Output Bridge Assembly
101
Transformer Removal from Lift Bail Assembly
105
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Lincoln Electric Idealarc DC-600 Service Manual (97 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2.72 MB
Table of Contents
- Installation Section
9
Service Manual
1
Electric Shock Can Kill
3
Table of Contents
9
Technical Specifications
10
Safety Precautions
11
Select Proper Location
11
Limit on Stacking
11
Stacking
11
Tilting
11
Electrical Input Connections
12
Fuses and Wire Sizes
12
Ground Connection
12
Input Power Supply Connections
12
Reconnect Procedure
13
Output Connections
16
Electrode, Work and #21 Lead
16
Auxiliary Power and Control Connections
17
- Operation Section
19
Operation
20
Safety Precautions
20
General Description
21
Recommended Processes and Equipment
21
Design Features and Advantages
21
Welding Capability
22
Meaning of Graphical Symbols on Case Front
22
Meaning of Graphical Symbols on Rating Plate
23
Controls and Settings
23
Auxiliary Power in MS - Receptacle
24
Overload, Overcurrent and Fault Protection
24
Operating Steps
25
Remote Control of Machine Operation
25
Welding Procedure Recommendations
25
Na-3 Automatic Wire Feeder
26
Automatic Wire Feeder
30
Semi-Automatic Wire Feeder
30
LN-9 Semi-Automatic Wire Feeders
30
Field Installed Options
30
Routine and Periodic Maintenance
34
Theory of Operation
36
Control Board
37
Scr Operation
39
- Troubleshooting and Repair
41
How to Use Troubleshooting Guide
42
PC Board Troubleshooting Procedures
43
Troubleshooting and Repair
43
Troubleshooting Guide
45
PC Board Troubleshooting Guide
46
Firing Board Test
57
Control Board Test
59
Main Transformer Voltage Test
61
Control Transformer Test
65
Input Contactor Test
66
SCR Bridge Test
69
Replacement Procedure
83
Retest after Repair
89
Lincoln Electric Idealarc DC-600 Operator's Manual (56 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 7.29 MB
Table of Contents
Electric Shock Can Kill
4
Table of Contents
6
Installation
8
Technical Specifications
8
Safety Precautions
9
Select Proper Location
9
Limit on Stacking
9
Stacking
9
Tilting
9
Electrical Input Connections
10
Ground Connection
10
Input Power Supplyconnections
10
Reconnect Procedure
11
Output Connections
14
Electrode, Work and #21 Lead
14
Auxiliary Power and Control Connections
15
Operation
16
Safety Precautions
16
General Description
17
Recommended Processes and Equipment
17
Design Features and Advantages
17
Welding Capability
18
Meaning of Graphical Symbols on Case Front
18
Meaning of Graphical Symbols on Rating Plate
19
Meaning of Graphical Symbol for Ground Connection
19
Controls and Settings
19
Auxiliary Power in Ms-Receptacle
20
Overload, Overcurrent and Fault Protection
20
Operating Steps
21
Remote Control of Machine Operation
21
Welding Procedure Recommendations
21
Semi-Automatic and Automatic Wire Feeding
21
NA-3 Automatic Wire Feeder
22
Automatic Wire Feeder
24
Semi-Automatic Wire Feeder
24
Accessories
24
Wire Feeders and Tractors
24
Field Installed Options
24
Remote Output Control (K775 or K857
24
Remote Control Adapter Cable (K864
24
Undercarriages (K817P, K842
24
Paralleling Kit (K1611-1
24
TIG Module (K930-2
24
Connections for Semi-Automatic or Automatic Wire Feeder Control
26
Maintenance
27
Safety Precautions
27
Routine and Periodic Maintenance
27
Troubleshooting
28
How to Use Troubleshooting Guide
28
Troubleshooting Guide
39
Lincoln Electric Idealarc DC-600 Operator's Manual (54 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.78 MB
Table of Contents
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
9
Technical Specifications
9
Safety Precautions
10
Select Proper Location
10
Stacking
10
Tilting
10
Electrical Input Connections
11
Ground Connection
11
Input Power Supplyconnections
11
Reconnect Procedure
12
Output Connections
15
Connection for Stick Welding and Air Carbon Arc
16
Operation
17
Safety Precautions
17
Operating Instructions
17
General Description
18
Recommended Processes and Equipment
18
Operational Features and Controls
18
Design Features and Advantages
18
Welding Capability
19
Controls and Settings
20
Operating Steps
21
Remote Control of Machine Operation
21
Welding Procedure Recommendations
21
Semi-Automatic and Automatic Wire Feeding
22
Na-3 Automatic Wire Feeder
22
Ln-8 Semi-Automatic Wire Feeder
24
LN-9 Semi-Automatic Wire Feeders
25
Accessories
25
Multi-Process Switch
25
Undercarriage
27
Meters
27
Paralleling Kit
27
Maintenance
32
Safety Precautions
32
Routine and Periodic Maintenance
33
Troubleshooting
35
How to Use Troubleshooting Guide
35
Pc Board Troubleshooting Procedures
36
Troubleshooting Guide
37
Limited Warranty
54
Lincoln Electric Idealarc DC-600 Operating Manual (48 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1.84 MB
Table of Contents
Arc Welding Safety Precautions
2
Welding, Emf & Pacemakers
4
Instructions for Electromagnetic Compatibility
5
Mains Supply
5
Welding Cables
5
Assessment of Area
5
Installation
6
Rated Output
6
Recommended Input Wire and Fuse Sizes
6
Safety Precautions
7
Electrical Input Connections
7
Select Proper Location
7
Fuse and Wire Sizes
7
Ground Connection
7
Input Power Supply Connections
8
Reconnect Procedure
8
Output Connections
10
Recommended Processes and Equipment
11
Operational Features and Controls
11
General Description
11
Design Features and Advantages
11
Welding Capability
12
Controls and Settings
12
Operating Steps
13
Remote Control of Machine Operation
13
Semi-Automatic Wire Feeder
14
Multi-Process Switch
15
Paralleling Kit for DC-600
16
Connections for Semi-Automatic or Automatic Wire Feeder Control
16
Connecting the Na-3 Idealarc DC-600
16
Ground Test Procedure
19
ELECTRIC SHOCK Can Kill
19
Maintenance
19
Troubleshooting
21
How to Use Troubleshooting Guide
21
Pc Board Troubleshooting Procedures
22
Output Problems
23
Welding Problems
25
Parts List
27
Optional Equipment Listing
28
Miscellaneous Items
29
Limited Warranty
48
Lincoln Electric Idealarc DC-600 Technical Specifications (4 pages)
Lincoln Electric Multiprocess Welder Specification Sheet
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.12 MB
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