Related Manuals for Lincoln Electric K2613-5
Summary of Contents for Lincoln Electric K2613-5
- Page 1 IM2071 10/2017 REV01 LN-25™ PRO OPERATOR’S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA www.lincolnelectric.eu...
- Page 2 THE LINCOLN ELECTRIC COMPANY EC DECLARATION OF CONFORMITY Manufacturer and technical documentation holder: The Lincoln Electric Company Address: 22801 St. Clair Ave. Cleveland Ohio 44117-1199 USA EC Company: Lincoln Electric Europe S.L. Address: c/o Balmes, 89 - 80 2a 08008 Barcelona...
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Page 3: Table Of Contents
12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products. Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer. For future reference record in the table below your equipment identification information. Model Name, Code &... -
Page 4: Technical Specifications
Technical specifications LN-25™ PRO (K2613-5, K2613-7) (CODE NUMBER: 11746, 11747). INPUT VOLTAGE AND CURRENT INPUT VOLTAGE ± 10% INPUT AMPERES 15-110 VDC RATED OUTPUT @ 104°F (40°C) DUTY CYCLE INPUT AMPERES 60% RATING GEARING - WIRE FEED SPEED RANGE-WIRE SIZE... -
Page 5: Electromagnetic Compatibility (Emc)
Lincoln Electric. Before installing the machine, the operator must check the work area for any devices that may malfunction because of electromagnetic disturbances. -
Page 6: Safety
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation. -
Page 7: Installation And Operator Instructions
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or transport gas cylinders with the protection cap removed. - Page 8 RECOMMENDED CABLE SIZES (RUBBER COVERED COPPER - RATED 167°F OR 75°C)** CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK PERCENT CABLES AMPERES DUTY 0 to 50 Ft. 50 to 100 Ft. 100 to 150 Ft. 150 to 200 Ft. 200 to 250 Ft.
- Page 9 Tools required: Procedure to install drive rolls and wire guides • 1/4" hex key wrench. Note: Some gun bushings do not require the use of WARNING the thumb screw. • Turn the input power OFF at the welding power source before installation or changing drive rolls 1.
- Page 10 3. Place the spool on the spindle and align the adapter Gun connection brake tab with one of the holes in the back side of the spool. An indicator mark on the end of the WARNING spindle shows the orientation of the brake tab. Be ELECTRIC SHOCK CAN KILL.
- Page 11 Work Figure 4 If the power source has a Remote/Local switch, place Description the switch in the Local position. K2613-5 LN-25™ PRO Wire Feeder K2613-7 LN-25™ PRO Extra Torque Place the CV/CC switch in the feeder in the "CC" KP1695-xx position.
- Page 12 Commander 300 Vantage 300, 400, 500 Work clip Air Vantage 500 Work Figure 6 Place CV/CC switch in the feeder in the "CV" position. Description K2613-5 LN-25™ PRO K2613-7 LN-25™ PRO Extra Torque KP1695-XX KP1696-XX Drive Roll Kit KP1697-XX See Magnum Literature...
- Page 13 LN-25™ PRO CV-300 Electrode (Across the Arc) Work clip Work Figure 8 Place CV/CC switch in the feeder in the "CV" position. Description K2613-5 LN-25™ PRO K2613-7 LN-25™ PRO Extra Torque KP1695-XX KP1696-XX Drive Roll Kit KP1697-XX See Magnum Literature...
- Page 14 Graphic symbols that appear on this Definition of welding terms machine or in this manual • Wire Feed Speed INPUT POWER • Constant Current • Constant Voltage GMAW • Gas Metal Arc welding SMAW • Shielded Metal Arc welding FCAW •...
- Page 15 LN-25™ PRO wire feeder is and must be the sole responsibility of the builder/user. Many variables beyond the control of The Lincoln Electric Company affect the results obtained in using the LN-25™ PRO wire feeder. These variables include, but are not limited to, welding procedure, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
- Page 16 To preset the wire feed speed on CC power sources: CV OPERATION 1. Set the Wire Feed Mode switch inside the LN-25™ Maximum WFS Minimum Arc Maximum WFS Pro to "CC". (Standard Volts (Extra Torque ) 2. Refer to the Figure 10 graph for the setting for the Torque) wire feed speed knob setting.
- Page 17 (SMAW) power source and the power source can be placed at a distant location without any provision for For these reasons, Lincoln Electric does NOT adjusting the output settings. recommend constant current semiautomatic welding for...
- Page 18 4. 5-Pin gun trigger connector Internal controls There is one circular connector for the gun trigger on the front of the LN-25™ PRO. Note – if the gun trigger is already depressed when the feeder is powered up, the feeder will not activate. Release and then press the gun trigger to begin welding.
- Page 19 Rear controls: WARNING (See Figure 13) If the arc goes out while welding with trigger interlock operation, the electrode output from the welding power 1. Gas purge pushbutton source remains energized and the wire feeder will The gas solenoid valve will energize but neither the continue to feed wire until the gun trigger is again pulled power source output nor the drive motor will be turned and then released.
- Page 20 • Only qualified personnel should perform mainte the WFS knob to nance work. • 50 ipm for K2613-5 • 25 ipm for K2613-7 Routine maintenance 4. Trigger the LN-25™ PRO and measure the rpm of the motor gear. Adjust the WFS knob as required •...
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Page 21: Weee
WEEE 07/06 Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. -
Page 22: Electrical Schematic
Electrical Schematic NOTE: this diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels. If the diagram is ellegible, write to the Service Department for a raplacement. -
Page 23: Suggested Accessories
Suggested Accessories Factory installed equipment • K1500-2 Gun Receiver Bushing. WIRE TYPE ELECTRODE SIZE KP KIT Steel Wires: .023-.030 (0.6-0.8mm) KP1696-030S Includes: 2 V groove .035 (0.9mm) KP1696-035S drive rolls and inner wire .045 (1.2mm) KP1696-045S guide. .052 (1.4mm) KP1696-052S 1/16 (1.6mm) KP1696-1/16S .035,.045 (0.9, 1.2mm) - Page 24 K910-1 Ground Clamp Includes: One 300 Amp Ground Clamp. K910-2 Ground Clamp Includes: One 500 Amp Ground Clamp. K1500-1 Gun Receiver Bushing (for Includes: Gun receiver bushing, set screw guns with K466-1 Lincoln and hex key wrench. gun connectors; Innershield and Subarc guns) K1500-2 Gun Receiver Bushing (for...