Front Rack; Front Bumper Assembly; Front Body Panel/Side Panels - Arctic Cat 2010 700 Diesel SD Service Manual

Front Rack

REMOVING
1. Remove the two shoulder screws and lock nuts
securing the front fender panel.
2. Remove the cap screws and lock nuts securing the
rack to the frame.
3. Remove the front rack from the ATV.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all rack components.
2. Inspect all welds for cracking or bending.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals and/or reflectors.
INSTALLING
1. Place the rack into position on the frame and front
fender panel. Install the cap screws and lock nuts
and finger-tighten only.
2. Install the two shoulder screws and lock nuts
securing the rack to the fenders. Tighten all hard-
ware securely.

Front Bumper Assembly

REMOVING
1. Remove the two flange bolts and lock nuts secur-
ing the upper bumper supports to the bumper.
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2. Remove the through-bolt and lock nut securing the
bumper to the frame; then remove the bumper.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all bumper components.
2. Inspect all welds for cracking or bending.
INSTALLING
1. Place the front bumper assembly into position and
install the through-bolt. Start the lock nut and fin-
ger-tighten only.
2. Install the two flange bolts and lock nuts on the
upper supports. Tighten all hardware securely.
Front Body Panel/
Side Panels
REMOVING
1. Remove the reinstallable rivets securing the radia-
tor access cover and remove the cover; then
remove the reinstallable rivets securing the steer-
ing post cover and remove the cover.
2. Remove the seat.
3. Remove the cap screws, shoulder screws, and lock
nuts securing the front rack to the frame; then
remove the front rack. Account for the grommets
and bushings.
4. Remove three reinstallable rivets securing the
right side panel; then remove the cap screws secur-
ing the rear of the front panel to the frame.
Section
Table of Contents
CD666
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