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C-6
6. CONNECTIONS
6.1 POWER WAVE INTERFACE BOARD
J101-1
+Serial loop
J101-2
High speed sense 1
J101-3
High speed sense 2
J101-4
-Serial loop
J103-1
+42VDC
J103-2
-42VDC
J103-3
Touch 2-4 output (2)
J103-4
Touch 2-4 output (4)
J103-5
Tach PWR
J103-6
Tach signal
J103-7
Tach GND
J103-8
Motor+
J103-9
Motor-
J103-10
Weld 2-4 output (2)
J103-11
Weld 2-4 output (4)
J103-12
Gas solenoid+
J103-13
Gas solenoid-
J103-14
67 Sense lead
J103-15
J103-16
J104-1
Voltage signal
J104-2
Current signal
J104-3
Water PWR
J104-4
+output signal
J104-5
-output signal
J104-6
Water signal
J104-7
Control GND
J104-8
TRIM command
J104-9
WFS command
J104-10
Display analog GND
J104-11
Water GND
J104-12
67 Sense lead
J105-1
Isolated voltage signal
J105-2
Isolated current signal
J105-3
Abnormal operation signal P82-h (WDI6)
J105-4
Arc start command
J105-5
Arc detect signal
J105-6
Gas flow command
J105-7
Gas shortage signal
J105-8
DPS command
J105-9
Positive inch command
J105-10
Negative inch command
J105-11
Short detect signal (+)
J105-12
Short detect signal (-)
J105-13
Isolated water signal
J105-14
Touch sense command
J105-15
Voltage command
J105-16
WFS command
J106-1
Touch sense signal
J106-2
Isolated touch sense signal P82-c (WDI1)
J106-3
Robot +24V
J106-4
Robot GND
J106-5
Robot analog GND
J106-6
Spare robot output
J106-7
Gas shortage input
J106-8
Gas shortage GND
ROBOTIC INTERFACE
CTRL J27-1
P83-K
P83-L
CTRL J27-4
Full wave bridge
Full wave bridge
PROT J34-4
PROT J34-7
P83-G
P83-F
P83-H
P83-A
P83-B
PROT J34-11
PROT J34-14
P83-C
P83-D
P83-N
CTRL J21-4
CTRL J21-7
D.K. J16-4
SNUB J60-3
SNUB J61-4
D.K. J16-5
CTRL J24-11
D.K. J10-12 (TIG)
D.K. J10-2 (WF1)
D.K. J10-13
D.K. J16-12
SNUB J60-8
P82-J (ADCH1)
P82-L (ADCH2)
P82-[ ]* (WDO1)
*
P82-d (WDI2)
P82-S (WDO2)
P82-e (WDI3)
P82-X (WDO7)
P82-U (WDO4)
P82-V (WDO5)
P82-N (WDI-)
P82-P (WDI-)
P82-g (WDI5)
P82-T (WDO3)
P82-A (DACH1)
P82-E (DACH2)
CTRL J24-4
P82-r (+24E)
P82-a (0V)
P82-F (COMDA2)
P82-Z (WDO8)
P84-A
P84-B
POWER WAVE 450
6.2 ARCTOOL WELDING INPUTS AND
OUTPUTS
CRW1-1
DACH1
Voltage command
CRW1-2
COMDA1
CRW1-3
DACH2
WFS command
CRW1-4
COMDA2
WFS command GND
CRW1-5
WDI1
(Touch sense signal)
CRW1-6
WDI2
Arc detect
CRW1-7
WDI3
Gas fault
CRW1-8
WDI4
CRW1-9
WDI5
Water fault
CRW1-10
WDI6
Power fault
CRW1-11
WDI7
CRW1-12
WDI8
CRW1-13
ADCH1
Voltage feedback
CRW1-14
COMAD1
CRW1-15
ADCH2
Current feedback
CRW1-16
COMAD2
CRW1-17
CRW1-18
CRW1-19
0V
Robot GND
CRW1-20
0V
CRW1-21
0V
CRW1-22
0V
CRW1-23
WDO1
Weld start
CRW1-24
WDO2
Gas start
CRW1-25
WDO3
(Touch sense
command)
CRW1-26
WDO4
Wire+
CRW1-27
WDO5
Wire-
CRW1-28
WDO6
CRW1-29
WDO7
(Dual procedure switch
command)
CRW1-30
WDO8
(Spare robot output)
CRW1-31
WDI+
Wire stick detect
CRW1-32
WDI-
Wire stick detect
CRW1-33
+24V
Robot PWR
CRW1-34
+24V
Robot PWR
P82-R Fanuc models
P82-C Motoman models
6.3 MISCELLANEOUS CONNECTIONS
P84-A
Gas shortage input
P84-B
Gas shortage GND
C-6
P82-A
P82-F
P82-E
P82-F
P82-c
P82-d
P82-e
P82-f
P82-g
P82-h
P82-j
P82-k
P82-J
P82-K
P82-L
P82-M
P82-a
P82-b
P82-m
P82-n
P82-R
P82-S
P82-T
P82-U
P82-V
P82-W
P82-X
P82-Z
P82-N
P82-P
P82-r
P82-r
P82-H
P82-s
Nov97
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Troubleshooting
