Lincoln Electric INVERTEC POWER WAVE IM542-D Manuals

Manuals and User Guides for Lincoln Electric INVERTEC POWER WAVE IM542-D. We have 1 Lincoln Electric INVERTEC POWER WAVE IM542-D manual available for free PDF download: Operator's Manual

Lincoln Electric INVERTEC POWER WAVE IM542-D Operator's Manual

Lincoln Electric INVERTEC POWER WAVE IM542-D Operator's Manual (68 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 1 MB

Table of Contents

California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Safety

2
- Electric Shock Can Kill
  3
- Fumes and Gases
  3
- Table of Contents
  7
Installation

11
- Technical Specifications
  11
  - Rated Output
    11
  - Physical Dimensions
    11
- Safety Precautions
  12
- Select Suitable Location
  12
  - Stacking
    12
  - Tilting
    12
  - Lifting
    12
- High Frequency Precautions
  12
- Input Connections
  12
- Ground Connections
  13
- Input Power Connections
  13
  - Input Fuse and Supply Wire Connections
    13
  - Input Voltage Reconnect Procedure
    13
- Output Connections
  14
- Component Diagram
  16
Operation

17
- Safety Instructions
  17
- General Description
  19
  - Synergic Welding
    19
  - Recommended Processes
    19
  - Operational Features and Controls
    19
  - Design Features and Advantages
    19
  - Welding Capability
    19
  - Limitations
    19
- Controls and Settings
  20
  - Case Front Controls
    20
- Operating Overlays
  21
  - Overview
    21
  - Installing an Overlay
    21
  - Overlay Types
    22
  - Robotic Interface, Weld from Memory, Dual Procedure Overlay
    22
    
    Robotic Interface Weld from Memory, Dual Procedure Overlay
    26
    
    Select a Memory Location
    26
  - Limits Overlay
    28
  - Setup Overlay
    30
  - Wire Feeder Setup Description
    31
- Overview of Welding Procedures
  32
  - Pulse Procedures
    32
  - Wave Control
    32
  - Pulse Welding
    34
- Overload Protection
  34
  - Thermal Protection
    34
  - Current Protection
    34
- 1 Interface Description
  
  35
  - Cold Wire Inching Function
    35
- 2 Robot Signal Descriptions
  
  35
  - Voltage Command
    35
  - Wire Feed Speed Command
    35
  - Touch Sense Signal
    36
  - Arc Detect
    36
  - Gas Fault
    36
  - Wire Fault
    36
  - Water Fault
    36
  - Power Fault
    36
  - Voltage Feedback
    36
  - Current Feedback
    36
  - Weld Start
    36
  - Gas Start
    36
  - Dual Procedure Switch Command
    37
  - Wire Stick Detect
    37
  - Robotic Interface
    35
  - Welding Voltage
    35
  - Wire Burnback Function
    35
  - Wire Stick Reset Function
    35
- 4 Power Wave Circuits
  
  37
  - Voltage Command
    37
  - Arc Detect
    38
  - Gas Fault
    38
  - Water Fault
    38
  - Power Fault
    38
  - Voltage Feedback
    38
  - Current Feedback
    38
  - Weld Start
    38
  - Gas Start
    38
  - Touch Sense Command
    38
  - Wire+ & Wire
    38
- 3 Interface Circuit Descriptions
  
  37
  - Robot Controller Electrical Characteristics
    37
    
    Digital Outputs
    37
    
    Digital Inputs
    37
    
    Analog Outputs
    37
    
    Analog Inputs
    37
- 5 Robot Controller Setup
  
  39
  - Weld System Setup
    39
  - Weld Equipment Setup
    39
  - System Variables
    39
  - Touch Sensing Setup
    39
- 6 Connections
  
  40
Accessories

41
- Water Cooler Usage
  41
- Recommended Coolants
  41
- Priming the Cooler
  41
- Wire Feed Unit Dimension Print
  42
- Mounting the Wire Feed Unit
  43
- Connecting Wire Feed Unit to Power Source
  43
- Electrode Routing
  43
- Drive Roll and Guide Tube Kits
  44
- Procedure to Install Drive Roll & Guide Tubes
  44
- Idle Roll Pressure Setting
  45
- K659-1 Gas Guard Regulator
  45
- Wire Reel Loading
  45
- Routine Maintenance of Wire Feed Unit
  48
- Gun Cable Connector Requirements
  49
Maintenance

50

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