Lincoln Electric INVERTEC POWER WAVE IM542-D Operator's Manual page 9

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3.1.5 WIRE STICK DETECT ...........................................................................................C-3
4. POWER WAVE CIRCUITS.....................................................................................................C-3
4.1 VOLTAGE COMMAND....................................................................................................C-3
4.2 WIRE SPEED COMAND.................................................................................................C-3
4.3 TOUCH SENSE SIGNAL ................................................................................................C-3
4.4 ARC DETECT .................................................................................................................C-4
4.5 GAS FAULT ....................................................................................................................C-4
4.6 WATER FAULT................................................................................................................C-4
4.7 POWER FAULT...............................................................................................................C-4
4.8 VOLTAGE FEEDBACK....................................................................................................C-4
4.9 CURRENT FEEDBACK ..................................................................................................C-4
4.10 WELD START ...............................................................................................................C-4
4.11 GAS START ..................................................................................................................C-4
4.12 TOUCH SENSE COMMAND........................................................................................C-4
4.13 WIRE+ & WIRE- ...........................................................................................................C-4
4.14 DUAL PROCEDURE SWITCH COMMAND..................................................................C-4
4.15 WIRE STICK DETECT ..................................................................................................C-4
5. ROBOT CONTROLLER SETUP............................................................................................C-5
5.1 WELD SYSTEM SETUP .................................................................................................C-5
5.2 WELD EQUIPMENT SETUP...........................................................................................C-5
5.3 SYSTEM VARIABLES.....................................................................................................C-5
5.4 TOUCH SENSING SETUP .............................................................................................C-5
6. CONNECTIONS .....................................................................................................................C-6
6.1 POWER WAVE INTERFACE BOARD .............................................................................C-6
6.2 ARCTOOL WELDING INPUTS AND OUTPUTS.............................................................C-6
6.3 MISCELLANEOUS CONNECTIONS ..............................................................................C-6
Accessories...........................................................................................................................Section D
Water Cooler Usage ...................................................................................................................D-1
Recommended Coolants............................................................................................................D-1
Priming the Cooler......................................................................................................................D-1
Wire Feed Unit Dimension Print .................................................................................................D-2
Mounting the Wire Feed Unit......................................................................................................D-3
Connecting Wire Feed Unit to Power Source ............................................................................D-3
Electrode Routing .......................................................................................................................D-3
Drive Roll and Guide Tube Kits ..................................................................................................D-4
Procedure to Install Drive Roll & Guide Tubes ...........................................................................D-4
Idle Roll Pressure Setting ...........................................................................................................D-5
K659-1 Gas Guard Regulator .....................................................................................................D-5
Wire Reel Loading ......................................................................................................................D-5
Routine Maintenance of Wire Feed Unit ....................................................................................D-8
Gun Cable Connector Requirements .........................................................................................D-9
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