Gun Cable Connector Requirements - Lincoln Electric INVERTEC POWER WAVE IM542-D Operator's Manual

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Gun Cable Connector Requirements

to Permit Proper Connection to Wire
Feed Units
Style "A"
Connector must be
insulated in this area
2.00
(51.0)
Connector for 1/16 - 5/64" (1.6 - 2.0 mm) Wire
Style "B"
Connector for .023 - .052" (19.0 / 18.9 mm) Wire
(For all other dimensions, See Diagram above).
NOTE: Connector part with .749/.747 (19.0/18,9 mm)
diameter should be made from brass if it is to be part
of the welding current carrying circuit.
Wire Size
in. (mm) Diameter Within .008 (.20) F.I.M.
.068- 5/64
(1.7-2.0)
1/16 (1.6)
.045 & .052 (1.1 & 1.3)
.023-.035 (0.6-0.9)
All dimensions in inches and (millimeters)
ACCESSORIES
.03 x 45° (.76 x 45°)
.062R (1.5R)
"A" DIA HOLE
.295 (7.49)
.290 (7.36)
.252 (6.40)
.260 (6.60)
1.00
(25.4)
1.25
(31.7)
.180 (4.5)
.160 (4.0)
.03 x 45° (.76 x 45°)
"A" DIA HOLE
.495 (12.5) DIA. MAX.
"A" Diameter Hole
to be Concentric to
.749/.747 (19.0/18.9 mm)
.125 [1/8 (3.2 mm) Drill]
.078 [5/64 (2.0 mm) Drill]
.062 [1/16 (1.6 mm) Drill]
.055 [(1.4 mm) #54 Drill]
POWER WAVE 450
Switch Requirements
1/2 Amp AC 24 Volts - Inductive
1/2 Amp DC 24 Volts - Inductive
To Gun Switch
Connect Leads to
Pins "A" & "C"
S12024-1 (L.E. Part No.)
Amphenol AN3057-10 (or equiv.)
S12020-6 (L.E. Part No.)
Amphenol MS-3106A-18-11P (or equiv.)
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