Page 1
Operating manual Performance Series 1150e Airless high-pressure spraying unit Models: 0558072 0558078 Performance Series 1150e Edition 10 / 2010 0558 620A...
Page 2
The operating instructions state that the following points must always be observed before starting up. Faulty units must not be used. Secure Titan spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.
Contents Contents Page Page Safety regulations for Airless spraying ....... 4 Remedy in case of faults ..........13 Earthing instructions............5 Servicing ...............14 General view of application...........6 10.1 General servicing ............14 Application................6 10.2 High-pressure hose ............14 Coating materials .............6 Repairs at the unit ............14 Description of unit ............6 11.1 Relief valve..............14 Airless process ..............6...
Safety Regulations Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
Safety regulations General view of application HAZARD: HAZARDOuS VAPORS HAZARD: eXPLOSION HAZARD Due TO INCOMPATIBLe MATeRIALS Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with Will cause severe injury or property damage. body. Vapors can cause severe nausea, fainting, or poisoning.
In the following there is a short description of the technical construction for better understanding of the function. No other materials should be used for spraying without Titan’s approval. Titan Performance Series units are electrically driven high- pressure spraying units. A gear unit transfers the driving force to a crankshaft. The Filtering...
Description of unit Legend for explanatory diagram Performance Series 1150e 1 Spray gun 8 Suction hose 2 High-pressure hose 9 Relief valve 3 Pressure control knob / ON OFF switch Lever position vertical – PRIME ( k circulation) 4 Pressure gauge Lever position horizontal – SPRAY ( p) 5 Oil cup for Piston Lube (Piston Lube prevents 10 Cart assembly increased wear of the packings) 11 Circuit breaker 6 Pail bracket 12 Power cord 7 Return hose explanatory diagram Performance Series 1150e...
Description of unit Starting operation Starting operation Technical data Voltage: 110 Volt AC, 50/60 Hz High-pressure hose, spray gun and Max. current consumption: 13.7 A @ 110VAC separating oil Power cord: 3 x 1.5 mm – 6 m 1. Screw the pressure gauge (1) to the coating material Acceptance capacity: 1300 Watt outlet (Fig. 3, Item 2). Max. operating pressure: 214 bar (21,4 MPa) 2. Screw the high-pressure hose (3) to the coating material outlet on the pressure gauge (Fig. 3, Item 4).
Starting operation Pressure control knob settings (Fig. 5) 1. Yellow zone (Minimum Bar - 115 Bar) 2. Green zone (115 - 230 Bar) 3. Black zone (pump turned OFF) 4. Red zone (Pulse Clean) Min. PSI (Bar) Pulse Clean On/O Max. PSI (Bar) Connection to the mains network The unit must be connected to an appropriately- grounded safety outlet. Attention Before connecting the unit to the mains supply, ensure that the Taking the unit into operation with coating...
High-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. 25 - 30 cm Only use Titan original-high-pressure hoses in order to ensure functionality, safety and durability. Interruption of work 1. Open the relief valve, valve position PRIME (k circulation).
Cleaning the unit (shutting down) Cleaning the unit (shutting down) Cleaning unit from outside A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under First of all pull out mains plug from socket. no circumstances may any remaining coating material dry and harden in the unit.
Cleaning the unit (shutting down) Cleaning the Airless spray gun 1. Rinse Airless spray gun with an appropriate cleaning agent. 2. Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains. 3. Thoroughly clean the outside of the Airless spray gun. Intake filter in Airless spray gun 1. Pull the bottom of the trigger guard forward (1) so that it comes loose from the handle assembly (5).
Piston is worn. Remove and replace piston. Increased pulsation at the spray Incorrect high-pressure hose type. Only use Titan original-high-pressure hoses in order to ensure functionality, safety and durability. Tip worn or too large. Replace tip. Pressure too high.
1. Remove the four screws in the front cover and then 10.1 General servicing remove the front cover. Servicing of the unit should be carried out once annually by the 2. Switch the unit ON and OFF so that the retaining ring Titan service. (Fig. 10, Item 1) on the connecting rod is visible below the guide (2). 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and filter for wear.
Repairs at the unit 10. Turn the fluid section counterclockwise to remove it from 22. Reassemble the outlet valve assembly into the piston rod the gear box housing. (2) in the reverse order of how it was disassembled. 11. Place the fluid section cylinder upright in a vise by 23. Remove the piston from the vise and remove connecting clamping on the wrench flats (Fig. 12, Item 1). rod (3). 24. If you plan to replace the fluid section packings, move on to section 11.3. If not, reassemble fluid section in the Do not over-tighten the vise. Damage to the reverse order of how it was disassembled.
Page 16
Repairs at the unit Coat the piston insertion tool (i.e. upper packing pre-form tool) and the piston rod with grease before inserting them into the cylinder. 15. Place the piston insertion tool over the top of the piston rod (8). 16. Insert the piston rod (8) into the bottom of the cylinder (2), through the lower packing assembly (4), through the upper packing assembly (1), and out through the upper seal retainer (7).
11. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in Section 11.7 of this manual). 12. Position the electronic cover (6) over the electronic control assembly (7). Secure the electronic cover (6) with the three electronic cover screws (5). use only Titan electronic cover screws to secure the electronic cover (see Drive Assembly parts list). use of any other screws may damage the electronic control assembly. 13. Slip the baffle assembly (3) up and around the motor (4). Secure the baffle assembly with the tie wrap.
Repairs at the unit 11.6 Replacing the Transducer 1. Open the relief valve, valve position PRIME (k circulation), switch the unit OFF, and unplug the power cord. 2. Loosen and remove the four motor shroud screws (Fig. 19, item 1). Remove the motor shroud (2). 3. At the electronic control assembly (3), disconnect the black wire coming from the transducer (4). 4. Pull the grommet (5) out of the mounting plate (6) and slide it up the shaft of the transducer (4) until it is clear of the mounting plate (6). 5. Using a wrench, loosen and remove the transducer (4) from the filter housing (7). Carefully thread the transducer wire out through the mounting plate (6). Replace the transducer cap (8) and inner seal (9), if damaged. 6. Slide the grommet (5) off of the old transducer and onto the new transducer. 7. Thread the new transducer wire through the mounting plate (6) and up to the electronic control assembly (3).
Accessories and spare parts Accessories for Performance Series 1150e Airless Tip Selection Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization. For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below. Do not exceed the sprayer’s recommended tip size. The following chart indicates the most common sizes and the appropriate materials to be sprayed. Tip Size Spray Material Filter Type .011 –...
Appendix Appendix 13.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation. Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User...