Titan 0558072 Operating Manual
Titan 0558072 Operating Manual

Titan 0558072 Operating Manual

Performance series 1150e airless high-pressure spraying unit

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Operating manual
Performance Series 1150e
Airless high-pressure spraying unit
Edition 10 / 2010
GB
Performance Series 1150e
Models:
0558072
0558078
0558 620A

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Summary of Contents for Titan 0558072

  • Page 1 Operating manual Performance Series 1150e Airless high-pressure spraying unit Models: 0558072 0558078 Performance Series 1150e Edition 10 / 2010 0558 620A...
  • Page 2 The operating instructions state that the following points must always be observed before starting up. Faulty units must not be used. Secure Titan spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.
  • Page 3: Table Of Contents

    Contents Contents Page Page Safety regulations for Airless spraying ....... 4 Remedy in case of faults ..........13 Earthing instructions............5 Servicing ...............14 General view of application...........6 10.1 General servicing ............14 Application................6 10.2 High-pressure hose ............14 Coating materials .............6 Repairs at the unit ............14 Description of unit ............6 11.1 Relief valve..............14 Airless process ..............6...
  • Page 4: Safety Regulations For Airless Spraying

    Safety Regulations Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.
  • Page 5: Earthing Instructions

    Safety regulations General view of application HAZARD: HAZARDOuS VAPORS HAZARD: eXPLOSION HAZARD Due TO INCOMPATIBLe MATeRIALS Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with Will cause severe injury or property damage. body. Vapors can cause severe nausea, fainting, or poisoning.
  • Page 6: General View Of Application

    In the following there is a short description of the technical construction for better understanding of the function. No other materials should be used for spraying without Titan’s approval. Titan Performance Series units are electrically driven high- pressure spraying units. A gear unit transfers the driving force to a crankshaft. The Filtering...
  • Page 7: Legend For Explanatory Diagram Performance Series 1150E

    Description of unit Legend for explanatory diagram Performance Series 1150e 1 Spray gun 8 Suction hose 2 High-pressure hose 9 Relief valve 3 Pressure control knob / ON OFF switch Lever position vertical – PRIME ( k circulation) 4 Pressure gauge Lever position horizontal – SPRAY ( p) 5 Oil cup for Piston Lube (Piston Lube prevents 10 Cart assembly increased wear of the packings) 11 Circuit breaker 6 Pail bracket 12 Power cord 7 Return hose explanatory diagram Performance Series 1150e...
  • Page 8: Technical Data

    Description of unit Starting operation Starting operation Technical data Voltage: 110 Volt AC, 50/60 Hz High-pressure hose, spray gun and Max. current consumption: 13.7 A @ 110VAC separating oil Power cord: 3 x 1.5 mm – 6 m 1. Screw the pressure gauge (1) to the coating material Acceptance capacity: 1300 Watt outlet (Fig. 3, Item 2). Max. operating pressure: 214 bar (21,4 MPa) 2. Screw the high-pressure hose (3) to the coating material outlet on the pressure gauge (Fig. 3, Item 4).
  • Page 9: Pressure Control Knob Settings

    Starting operation Pressure control knob settings (Fig. 5) 1. Yellow zone (Minimum Bar - 115 Bar) 2. Green zone (115 - 230 Bar) 3. Black zone (pump turned OFF) 4. Red zone (Pulse Clean) Min. PSI (Bar) Pulse Clean On/O Max. PSI (Bar) Connection to the mains network The unit must be connected to an appropriately- grounded safety outlet. Attention Before connecting the unit to the mains supply, ensure that the Taking the unit into operation with coating...
  • Page 10: Spraying Technique

    High-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. 25 - 30 cm Only use Titan original-high-pressure hoses in order to ensure functionality, safety and durability. Interruption of work 1. Open the relief valve, valve position PRIME (k circulation).
  • Page 11: Cleaning The Unit (Shutting Down)

    Cleaning the unit (shutting down) Cleaning the unit (shutting down) Cleaning unit from outside A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under First of all pull out mains plug from socket. no circumstances may any remaining coating material dry and harden in the unit.
  • Page 12: Cleaning Airless Spray Gun

    Cleaning the unit (shutting down) Cleaning the Airless spray gun 1. Rinse Airless spray gun with an appropriate cleaning agent. 2. Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains. 3. Thoroughly clean the outside of the Airless spray gun. Intake filter in Airless spray gun 1. Pull the bottom of the trigger guard forward (1) so that it comes loose from the handle assembly (5).
  • Page 13: Remedy In Case Of Faults

    Piston is worn. Remove and replace piston. Increased pulsation at the spray Incorrect high-pressure hose type. Only use Titan original-high-pressure hoses in order to ensure functionality, safety and durability. Tip worn or too large. Replace tip. Pressure too high.
  • Page 14: Servicing

    1. Remove the four screws in the front cover and then 10.1 General servicing remove the front cover. Servicing of the unit should be carried out once annually by the 2. Switch the unit ON and OFF so that the retaining ring Titan service. (Fig. 10, Item 1) on the connecting rod is visible below the guide (2). 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and filter for wear.
  • Page 15: Packings

    Repairs at the unit 10. Turn the fluid section counterclockwise to remove it from 22. Reassemble the outlet valve assembly into the piston rod the gear box housing. (2) in the reverse order of how it was disassembled. 11. Place the fluid section cylinder upright in a vise by 23. Remove the piston from the vise and remove connecting clamping on the wrench flats (Fig. 12, Item 1). rod (3). 24. If you plan to replace the fluid section packings, move on to section 11.3. If not, reassemble fluid section in the Do not over-tighten the vise. Damage to the reverse order of how it was disassembled.
  • Page 16 Repairs at the unit Coat the piston insertion tool (i.e. upper packing pre-form tool) and the piston rod with grease before inserting them into the cylinder. 15. Place the piston insertion tool over the top of the piston rod (8). 16. Insert the piston rod (8) into the bottom of the cylinder (2), through the lower packing assembly (4), through the upper packing assembly (1), and out through the upper seal retainer (7).
  • Page 17: Replacing The Motor Assembly

    11. Reconnect the wires to the electronic control assembly (refer to the electrical schematic in Section 11.7 of this manual). 12. Position the electronic cover (6) over the electronic control assembly (7). Secure the electronic cover (6) with the three electronic cover screws (5). use only Titan electronic cover screws to secure the electronic cover (see Drive Assembly parts list). use of any other screws may damage the electronic control assembly. 13. Slip the baffle assembly (3) up and around the motor (4). Secure the baffle assembly with the tie wrap.
  • Page 18: Replacing The Transducer

    Repairs at the unit 11.6 Replacing the Transducer 1. Open the relief valve, valve position PRIME (k circulation), switch the unit OFF, and unplug the power cord. 2. Loosen and remove the four motor shroud screws (Fig. 19, item 1). Remove the motor shroud (2). 3. At the electronic control assembly (3), disconnect the black wire coming from the transducer (4). 4. Pull the grommet (5) out of the mounting plate (6) and slide it up the shaft of the transducer (4) until it is clear of the mounting plate (6). 5. Using a wrench, loosen and remove the transducer (4) from the filter housing (7). Carefully thread the transducer wire out through the mounting plate (6). Replace the transducer cap (8) and inner seal (9), if damaged. 6. Slide the grommet (5) off of the old transducer and onto the new transducer. 7. Thread the new transducer wire through the mounting plate (6) and up to the electronic control assembly (3).
  • Page 19: Performance Series 1150E Connection Diagram

    Repairs at the unit 11.7 Performance Series 1150e connection diagram Performance Series 1150e...
  • Page 20: Accessories For Performance Series 1150E

    Accessories and spare parts Accessories for Performance Series 1150e Airless Tip Selection Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization. For light viscosity fluids, smaller orifice tips generally are desired. For heavier viscosity materials, larger orifice tips are preferred. Please refer to the chart below. Do not exceed the sprayer’s recommended tip size. The following chart indicates the most common sizes and the appropriate materials to be sprayed. Tip Size Spray Material Filter Type .011 –...
  • Page 21: Appendix

    Appendix Appendix 13.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even.
  • Page 22: Spare Parts List For Main Assembly

    Spare parts list Performance Series 1150e Main Assembly Performance Series 1150e...
  • Page 23 Item Part No. Description 0507 799 Screw (4) 0558 303 Face plate 0507 960 Screw (3) 0507 959 Electric motor cover 0507 771 Screw (4) 0558 304 Motor shroud 0558 593 Upright cart assembly 730-197 800-036 Grommit (2) 0558 368A Filter assembly 0507 671 Fitting 0507 387 Hose 0507 786 Washer (5)
  • Page 24: Spare Parts List For Drive Assembly

    Spare parts list Performance Series 1150e Drive Assembly Performance Series 1150e...
  • Page 25 Item Part No. Description 0507 770 Screw (3) 9821 503 Washer (3) 0551 777 Motor (without electronic pressure control), 120V 0507 776 Housing gasket 0558 350A Gearbox assembly 0507 773 Jam nut 0552 155A Fluid section assembly 800-038 Starter motor 0507 760 Screw (2) 700-742 Tie wrap 800-433 Baffle assembly 9800 340...
  • Page 26: Spare Parts List For Fluid Section

    Spare parts list Performance Series 1150e Fluid section Performance Series 1150e...
  • Page 27 Item Part No. Description 0508 707 Retainer 0508 708 Spacer ------- Upper packing 0552 156 Cylinder ------- Lower packing 0552 157 Adapter 800-301 Piston rod 0507 734 Upper seal 0507 452 Upper ball guide 0507 454 Washer 9841 502 Outlet valve ball 0294 516 Outlet valve seat 0507 733 Outlet valve retainer...
  • Page 28: Spare Parts List For Gear Box Assembly

    Spare parts list Performance Series 1150e Gearbox assembly Item Part No. Description 800-261 1st stage gear 800-262 2nd stage gear 0507 220 Front gearbox assembly 800-510A Slider assembly 0507 769 Slider housing 0507 767 Screw (4) 0507 768 Retaining ring Performance Series 1150e...
  • Page 29: Spare Parts List For Filter Assembly

    Spare parts list Performance Series 1150e Filter assembly Item Part No. Description 0524 918 Filter housing 14058 Conical spring 0508 748 Filter 0508 603 Bearing ring 0508 749 Bearing spring 0551 951 O-ring 0524 917 Transducer assembly 0555 625 Transducer housing 0507 739 Pipe plug 0088 162...
  • Page 30: Spare Parts List For Upright Cart Assembly

    Spare parts list Performance Series 1150e upright cart assembly Performance Series 1150e...
  • Page 31 Item Part No. Description 0507 766 Handle assembly (includes items 2-3) 0509 386 Washer (4) 0295 608 Screw (2) 0507 774 Screw (4) 0507 655 Cord wrap (2) 0558 594 Cart weldment 0507 379 Wheel (2) 0294 534 Spacer (4) 9890 104 Axle cap (2) 9885 571 Plug (2) 13538 Bumper (2) 54458 Screw (2) Performance Series 1150e...
  • Page 32: Warranty

    This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution of non-Titan component parts, or tampering with the unit in a manner to impair normal operation. Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User...

This manual is also suitable for:

0558078

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