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Life Fitness SM63 Unpacking And Assembly Instructions
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Life Fitness SM63 Unpacking And Assembly Instructions

Life Fitness SM63 Unpacking And Assembly Instructions

6 stack multi-jungle with 3 adjustable pulleys
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6 STACK MULTI-JUNGLE (SM63)
WITH 3 ADJUSTABLE PULLEYS
UNPACKING AND ASSEMBLY INSTRUCTIONS
M051-K50-A139
1

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Summary of Contents for Life Fitness SM63

  • Page 1 6 STACK MULTI-JUNGLE (SM63) WITH 3 ADJUSTABLE PULLEYS UNPACKING AND ASSEMBLY INSTRUCTIONS M051-K50-A139...

  • Page 2: Assembly Time

    SM63 Unpacking & Assembly Instructions The SM63 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM63 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”...
  • Page 3 3. Remove the items in the parts boxes. These items are shown in Figure 1. A. Remove the bolts bag. B. Remove the parts shown below. Parts that are used to build the SM63 are described in the section HARDWARE at the end of these instructions.
  • Page 4 SM63 Unpacking & Assembly Instructions ASSEMBLY Figure 2 shows an assembled SM63. 1. Cubes (2) 2. Lat bench (2) 3. Connecting beam (1) 4. Lat tops (2) 1. Place the two weight “cubes” in their “final resting spots.” The cubes will be approximately 11’4”...
  • Page 5 SM63 Unpacking & Assembly Instructions Figure 3. Set the weight stack cubes. 2. Bolt on the teardrop pulley assemblies above the benches (see Figure 4) on both cubes using two 3/8” x 2-3/4” hex head bolts. Include the 3/8” flat washer, end cap washers, end caps and 3/8”...
  • Page 6 SM63 Unpacking & Assembly Instructions Figure 5. Configuration for 2-3/4” and 3” bolts. 3. Using a 5/8” socket with long extension and combination wrench, bolt on the connecting beam to the cubes using two of the large 7/16” x 6” bolts, 7/16” washers, and 7/16”...
  • Page 7 Remove pulleys from housings to give clearance to socket extension Figure 6. Bolt on the connecting beam. SM63 Unpacking & Assembly Instructions 7/16” x 6” (2)- mount on tops...
  • Page 8 SM63 Unpacking & Assembly Instructions 4. Using a 5/8” socket and combination wrench, mount the 56” lat tops (part T from HARDWARE section) to the cells by inserting two of the large 7/16” by 6” bolts using the hardware configuration shown in Figure 8. Mount the 29” tricep top (part U in HARDWARE section) and adjustable crossover top (part V in HARDWARE section) to the frame and connecting beam (See Figure 7).
  • Page 9 B. Using a 9/16” socket and combination wrench, unbolt the top plate and remove the guide rods (see Figure 10). Figure 10. Remove the tricep back rest, the top plate and the guide rods. SM63 Unpacking & Assembly Instructions 150 lb. weight stack...
  • Page 10 SM63 Unpacking & Assembly Instructions C. Prepare the weight stack. Slide the guide rods (2) through the weight stacks (1) as shown below. Place rubber bumpers (3) on the bottoms of each guide rod. Make sure the pull pin (4) is in the bottom weight plate.
  • Page 11 Figure 13. Use a 3” bolt with flat washers, end cap washers and end caps. When you remove the bolts, leave the pulley bolt and pulley out since you will need to thread the cable with the pulley removed. Figure 13. Mount adjustable pulley bracket. SM63 Unpacking & Assembly Instructions...
  • Page 12 SM63 Unpacking & Assembly Instructions 8. Mount the seated row and lat benches to the frame. Using the bolts specified in Figure 14 and a 9/16” socket and combination wrenches, mount the benches as shown in Figures 14 and 15.

  • Page 13: Installing The Cables

    INSTALLING THE CABLES The SM63 uses six cables. There are two different types of cable used on the SM63. They are: 1. Adjustable crossover cables (ball end cables) (3). 2. Lat pulldown and tricep cables (3). The lat and tricep cables can be identified by their short length, the adjustable crossover cables can be identified by the ball on the end of the cable.
  • Page 14 SM63 Unpacking & Assembly Instructions ADJUSTABLE CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the three adjustable crossover cables as shown in Figure 17. Figure 17. Adjustable crossover cable routing.
  • Page 15 SM63 Unpacking & Assembly Instructions Figure 18. Adjustable crossover cable end detail. Using a 7/8” wrench, tighten the jam nut onto the adjustable pulley threads as shown in Figure 18. Place a rubber cap on the top of the cable as shown in Figure 18 (right).
  • Page 16 SM63 Unpacking & Assembly Instructions Bolt the cable to the weight stacks as shown in Figure 20. Thread the 7/8” nut up on the cable bolt as shown at left. Screw the bolt down into the weight stack as shown at right. Tighten the bolt with a 7/8”...
  • Page 17 SM63 Unpacking & Assembly Instructions HARDWARE ½ ½ ½ ½ ½ ½ Hardware Figure 1. Assembly Parts.
  • Page 18 SM63 Unpacking & Assembly Instructions The parts shown in Hardware Figure 1 are used to assemble the SM63. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beam, adjustable crossover top beam, lat top beams, and connecting beam to the tops of the cubes) B.
  • Page 19 Hardware Figure 3. Cable jam nut. M. Cable jam nut Hardware Figure 4 shows the types of cables that are included with the SM63. Hardware Figure 4. Cables. N. Lat pulldown cables (same as tricep cable) P.
  • Page 20 SM63 Unpacking & Assembly Instructions S. Teardrop pulleys (bolt on above lat and seated row benches) T. 56” Lat tops (bolt to top of cells with pulleys above lat benches) U. 29” Tricep top (bolt on to 56” lat top bar) V.
  • Page 21 SM63 Unpacking & Assembly Instructions Hardware Figure 6. Weight stack rubber bumpers. W. Weight stack rubber bumpers (inserted under weight stacks) (16) Hardware Figure 7. Floating pulleys. X. Floating pulleys (bolt to 190 lb weight stacks other than tricep pushdown stack) (3)

  • Page 22: Parts List

    SM63 Unpacking & Assembly Instructions PARTS LIST Part # Main components Cables, caps & nuts 6” bolt hardware 0017-00101-1561 0017-00104-0363 0017-00104-0366 0017-00103-0233 2-3/4” & 3” bolt hardware 0017-00101-1422 0017-00101-1408 0017-00042-0969 0017-00104-0313 0017-00104-0368 0017-00103-0217 Pulleys and bumpers 0017-00042-0993 Handle and bar...
  • Page 23 Pulley hardware (installed) 0017-00101-1413 0017-00104-0368 0017-00103-0217 Floating pulley hardware (installed) 0017-00101-1413 0017-00104-0313 0017-00103-0217 SM63 Unpacking & Assembly Instructions 1-3/4” Bolt Cap washer 3/8” Nyloc nut 1-3/4” Bolt Flat washer 3/8” Nyloc nut...