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Life Fitness SM42 Unpacking And Assembly Instructions

4 stack multi-jungle with 2 adjustable pulleys

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4 STACK MULTI-JUNGLE (SM42)
WITH 2 ADJUSTABLE PULLEYS
UNPACKING AND ASSEMBLY INSTRUCTIONS
M051-K50-A142
1

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Summary of Contents for Life Fitness SM42

  • Page 1 4 STACK MULTI-JUNGLE (SM42) WITH 2 ADJUSTABLE PULLEYS UNPACKING AND ASSEMBLY INSTRUCTIONS M051-K50-A142...
  • Page 2: Assembly Time

    SM42 Unpacking & Assembly Instructions The SM42 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM42 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”...
  • Page 3 3. Remove the items in the parts box. These items are shown in Figure 1. A. Remove the bolts bag. B. Remove the parts shown below. Parts that are used to build the SM42 are described in the section HARDWARE at the end of these instructions.
  • Page 4 SM42 Unpacking & Assembly Instructions ASSEMBLY Figure 2 shows an assembled SM42. 1. 1 stack cell 2. 4 stack cell 3. Lat bench 4. Connecting beam 1. Place the two weight “cells” in their final resting spots. The cells will be approximately 11’4”...
  • Page 5 SM42 Unpacking & Assembly Instructions Figure 3. Set the weight stack cells. 2. Bolt on the teardrop pulleys above the benches (see Figure 4) on the 3 stack cell using two 3/8” x 2-3/4” hex head bolts (used to bolt the cross beam to the cross members and the adjustable pulley tops to the top beams).
  • Page 6 SM42 Unpacking & Assembly Instructions Figure 5. Configuration for 2-3/4” and 3” bolts. 3. Bolt on the connecting beam (part 4 from Figure 2) using a 5/8” socket with extension and combination wrench, to the cells using two of the large 7/16” x 6” bolts, 7/16”...
  • Page 7 A. Remove the tricep back rest bolts using a 9/16” socket and combination wrench (see Figure 9). B. Unbolt the top plate and remove the guide rods using a 9/16” socket and combination wrench (see Figure 9). SM42 Unpacking & Assembly Instructions 150 lb. weight stack...
  • Page 8 SM42 Unpacking & Assembly Instructions Figure 9. Remove the tricep back rest, the top plate and the guide rods. C. Prepare the weight stack- add bumpers to bottom, insert guide rods, put pull pin in bottom plate of stack. Figure 10. Putting on the weight stacks.
  • Page 9 Figure 12. Leave the pulleys out since you will need to have them out when the cable is routed. Figure 12. Bolt the floating pulley into the 190 lb weight stack (away from the tricep pushdown weight stack). SM42 Unpacking & Assembly Instructions...
  • Page 10 SM42 Unpacking & Assembly Instructions 7. Mount adjustable pulley brackets. When shipped, the adjustable pulley brackets look like the ones shown in Figure 13. The bolts need to be removed and the bracket needs to be positioned so that the top of the bracket is in the top hole as shown by the arrow in Figure 13.
  • Page 11 SM42 Unpacking & Assembly Instructions Figure 15. Bolt the benches to the frame.
  • Page 12: Installing The Cables

    SM42 Unpacking & Assembly Instructions INSTALLING THE CABLES The SM42 uses four cables. There are two different types of cable used on the SM42. They are: 1. Adjustable crossover cables (ball end cables) (2). 2. Lat pulldown and tricep cables (2).
  • Page 13 SM42 Unpacking & Assembly Instructions ADJUSTABLE CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the adjustable crossover cable on the 4-stack cell as shown in Figure 17. The crossover cable is routed at the factory on the 1 stack cube (shown at right in Figure 17).
  • Page 14 SM42 Unpacking & Assembly Instructions Figure 18. Adjustable crossover cable end detail. Using a 7/8” wrench, tighten the jam nut onto the adjustable pulley threads as shown in Figure 18. Place a rubber cap on the top of the cable as shown in Figure 18 (right).
  • Page 15 SM42 Unpacking & Assembly Instructions Bolt the cable to the weight stacks as shown in Figure 20. Thread the 7/8” nut up on the cable bolt as shown at left. Screw the bolt down into the weight stack as shown at right. Tighten the bolt with a 7/8”...
  • Page 16 SM42 Unpacking & Assembly Instructions HARDWARE ½ ½ ½ ½ ½ ½ Hardware Figure 1. Assembly Parts.
  • Page 17 The parts shown in Hardware Figure 1 are used to assemble the SM42. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beam, adjustable crossover top beam, lat top beam, and connecting beam to the tops of the cells) B.
  • Page 18 M. Cable jam nut Hardware Figure 4 shows the types of cables that are included with the SM42. N. Lat pulldown cables (same as tricep cable) (1) P. Tricep cable (same as lat pulldown cable) (1) Q.
  • Page 19 SM42 Unpacking & Assembly Instructions Hardware Figure 5. Top assemblies. S. Teardrop pulleys (bolt on above lat bench) (1) T. 56” Lat top (bolt to top of 4-stack cell with pulleys above lat bench) (1) U. 29” Tricep top (bolt on to 56” lat top bar) (1)
  • Page 20 SM42 Unpacking & Assembly Instructions Hardware Figure 6. Weight stack rubber bumpers. W. Weight stack rubber bumpers (inserted under weight stacks) (8) X. Floating pulley (bolt to 190 lb weight stack other than tricep pushdown stack) (1) Hardware Figure 7. Floating pulleys.
  • Page 21: Parts List

    0017-00101-1422 0017-00101-1408 0017-00042-0969 0017-00104-0313 0017-00104-0368 0017-00103-0217 Pulleys and bumpers 0017-00042-0993 Handle and bar hardware SM42 Unpacking & Assembly Instructions Description 1-stack cell 4-stack cell Low row bench Connecting beam Lat top Tricep top Lat bench 300 lb weight stack 190 lb weight stack...
  • Page 22 SM42 Unpacking & Assembly Instructions Pulley hardware (installed) 0017-00101-1413 0017-00104-0368 0017-00103-0217 Floating pulley hardware (installed) 0017-00101-1413 0017-00104-0313 0017-00103-0217 1-3/4” Bolt Cap washer 3/8” Nyloc nut 1-3/4” Bolt Flat washer 3/8” Nyloc nut...