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Thermal Arc Manuals
Welding System
Fabricator 140
Service manual
Thermal Arc Fabricator 140 Service Manual
Thermal arc fabricator 140; fabricator 180 welding machine
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Service Manual
Table of Contents
Section 1
Safety Instructions and Warnings
Arc Welding Hazards
Safety Instructions
Principal Safety Standards
Symbol Chart
Precautions de Securite en Soudage a L'arc
Dangers Relatifs Au Soudage À L'arc
Principales Normes de Securite
Graphique de Symbole
Section 2
Introduction
How to Use this Manual
Equipment Identification
Receipt of Equipment
General
Machine Specifications
Volt - Amp Curves
Duty Cycle
Fabricator 180A MIG Gun
Installing a New Wire Liner
MIG Gun Maintenance
Section 3
Installation
Location
Safety
Grounding
Electrical Input Requirements
Requirements for Maximum Output
Installation of Shielding Gas (GMAW) Process
Attaching the Gun and Cable Assembly to the Power Source
Polarity Changeover
Installing Wire Spool
Feedrolls
Install Wire into the Feedhead
Install Wire into the Welding Gun
Operation
General Safety Precautions
Fabricator Controls
Gas Metal Arc Welding (GMAW)
Flux Cored Arc Welding (FCAW)
Shutdown Procedures
Basic Welding Technique
Welding Gun Positions
MIG Welding (GMAW) Variables
Establishing the Arc and Making Weld Beads
Pre-Weld Procedure
Welding Procedure
Reference Tables
Fabricator 140 Welding Setting Selection Guide
Fabricator 180 Welding Setting Selection Guide
Gas Selection for Gas Metal Arc Welding
Basic Troubleshooting
Cleaning of the Unit
Cleaning of the Feed Rolls
Solving Problems Beyond the Welding Terminals
Welding Problems
Power Source Problems
Advanced Troubleshooting
Pre Power-Up Checks
Initial Setup Conditions
Primary Power Test
Logic & Control Test
Spool Gun Control Test
Output Voltage Test
Wire Feed & Weld Test
Primary Power Problems
Logic & Control Problems
Wire Feed and Weld Problems
Rectifier Assembly Test Procedure
T1 Transformer Test Procedure
C1 & C2 Test Procedure
Section 7
Parts List
Equipment Identification
How to Use this Parts List
Front Panel
Rear Panel
Power Supply
Wire Feeder Parts
Feed Plate Parts
Accessories
Appendix 1: Options and Accessories
Appendix 2: Fabricator 180 System Schematic
Appendix 3: Fabricator 140 System Schematic
Appendix 4: Feed Roll Kits
Limited Warranty
Warranty Schedule
Global Customer Service Contact Information
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Service Manual
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Machine Specifications
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Fabricator 180A Mig Gun
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Parts List
5
Wire Feeder Parts
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140
180
Service Manual
FABRICATOR
PORTABLE MIG WELDING MACHINE
Revision No: AA
Operating Features:
®
Art # A-07923
Issue Date: January 25, 2008
Manual No.: 0-4992
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Table of Contents
Troubleshooting
BASIC TROUBLESHOOTING
51
ADVANCED TROUBLESHOOTING
57
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