All-Power APG3590CN Owner's Manual
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All-Power APG3590CN Owner's Manual

10000 watt propane generator
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Summary of Contents for All-Power APG3590CN

  • Page 1 APG3590CN...

  • Page 2: Table Of Contents

    IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. ALL-POWER AMERICA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS. WARNING...

  • Page 3: Limited Warranty

    Ownerʼs Manual Limited Warranty All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for *two years from the date of purchase.
  • Page 4 Owners Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by All-Power America, or unauthorized repair or alterations. •...

  • Page 5: Safety Guidelines

    Owner’s Manual Safety Guidelines-Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 6: General Guidelines

    10000W Propane Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. DANGER Carbon Monoxide Using a generator indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell.

  • Page 7: Hot Components

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 8: Work Area

    10000W Propane Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

  • Page 9: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...

  • Page 10: Generator Use And Care

    10000W Propane Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 11: Heart Pacemakers

    Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All-Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 12 10000W Propane Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 201 lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 13 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 14 10000W Propane Generator General Precautions (cont’d) Extension Cord If and extension cord (not included) is used,make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps(@ full load) Cord Lengths 0ft.-50ft.

  • Page 15: Assembly

    Owner’s Manual Assembly Wheel and handle assembly: 1) CONTENTS: Spark plug Tool + 2) Thread nut thru stand and Rod, 2 axles, 2 washers, 4 cotter frame of the generator. pins, 2 wheels, Stand, 4 bolts 4 nuts, and Propane line. 3) Thread the nuts onto the bolts.
  • Page 16 10000W Propane Generator Assembly Wheel and handle assembly: 7) Handles should be already installed. 8) Twist and pull out to use handles.

  • Page 17: Battery

    Owner’s Manual Battery To start generator with electric start you will need a battery (included). You can also use a 12v lawn tractor battery with the following specifications: The dimensions are Wx7.5” Dx5” Hx7” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: (a) Using a battery not designed for this unit may void warranty, (b) Battery must be charged recommended using one month;...

  • Page 20: Starting Instructions

    10000W Propane Generator Operation (cont’d) Starting Instructions Move the choke lever to the “START” Connect the propane hose from the position propane tank to the machine Press the "PURGE" button for Turn the valve on the propane tank all the way. 3 seconds...
  • Page 21 Owner’s Manual Operation (cont’d) Starting Instructions Battery Start: If battery is installed, turn the key to the START position & allow the engine to crank. When engine starts, release the key back to the RUN position. Recoil Start: Turn the key to the RUN Position. Pull the recoil starter to start. Move the choke lever to the "RUN"...

  • Page 22: Powering 120 Volt Ac Tools And Equipment

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 23 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER AMERICA IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 24: Spark Plug Service

    10000W Propane Generator Operation (cont’d) Spark Plug Service In order to service the spark plug,you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7RTC. To ensure proper engine operation,the spark plug must be properly gapped and free of deposits. 1.

  • Page 25: Inspection/Cleaning/ Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 26: Installation

    10000W Propane Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR.
  • Page 27 Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 28: Specifications

    Engine...

  • Page 29: Parts List

    10,000W Propane Generator Cylinder head system assy. DESCRIPTION PART NO. APA PART NO. APG3590CN-A-01-JD HEAD COVER COMP. BOLT JF340-A-01 APG3590CN-A-02-JD HEAD COVER WASHER COMP. JF340-A-02 APG3590CN-A-03-JD WASHER COVER PACKING JF340-A-03 APG3590CN-A-04-JD HEAD COVER COMP. JF340-A-04 APG3590CN-A-05-JD HEAD COVER PACKING JF340-A-05...
  • Page 30 10,000W Propane Generator Cylinder barrel DESCRIPTION PART NO. APA PART NO. APG3590CN-B-01-JD FLANGE BOLT (M6X 14) JF340-B-01 APG3590CN-B-02-JD OIL LEVEL SWITCH ASSY. JF240-B-02 APG3590CN-B-03-JD O-RING (14mm) JF240-B-03 APG3590CN-B-04-JD FLANGE NUT (MIO) JF340-B-02 APG3590CN-B-05-JD CRANK CASE JF420-B-02 APG3590CN-B-06-JD BALL BEARING (6207)
  • Page 31 10,000W Propane Generator Crankcase cover system assy. DESCRIPTION PART NO. APA PART NO. APG3590CN-C-01-JD DUCT COVER JD5000-A-01 APG3590CN-C-02-JD FLANGE BOLT (M8 X 35) JD5000-A-02 APG3590CN-C-03-JD OIL SCALE JF340-C-03B APG3590CN-C-04-JD OIL SCALE SEAL RING JF340-C-02 APG3590CN-C-05-JD OIL SEAL( 35× 52×8) JF340-B-11...
  • Page 32 10,000W Propane Generator Crankshaft assy. DESCRIPTION PART NO. APA PART NO. APG3590CN-D-01-JD CRANKSHAFT COMP. JF420-D-02 APG3590CN-D-02-JD BALANCER WEIGHT JF340-D-04...
  • Page 33 10,000W Propane Generator Piston & Connecting Rod Assy. DESCRIPTION PART NO. APA PART NO. APG3590CN-E-01-JD COMPRESSION RING A JF420-E-01 APG3590CN-E-02-JD COMPRESSION RING B JF420-E-02 APG3590CN-E-03-JD OIL RING A JF420-E-03 APG3590CN-E-04-JD OIL RING B JF420-E-04 APG3590CN-E-05-JD PISTON PIN CLIP (20 mm)
  • Page 34 10,000W Propane Generator Recoil Starter Assy. PART NO. DESCRIPTION APA PART NO. APG3590CN-F-01-JD PIVOT ADJUSTING NUT JF340-F-01 APG3590CN-F-02-JD ROCKER ARM PIVOT JF340-F-02 APG3590CN-F-03-JD ROCKER ARM JF340-F-03 APG3590CN-F-04-JD PIVOT BOLT (M8) JF340-F-04 APG3590CN-F-05-JD PUSH ROD GUIDE PLATE JF340-F-05 APG3590CN-F-06-JD ROD PUSH...
  • Page 35 10,000W Propane Generator Recoil Starter Assy. DESCRIPTION PART NO. APA PART NO. APG3590CN-G-01-JD RECOIL STARTER ASSY. JF340-G-01 APG3590CN-G-02-JD SETTING SCREW JF340-G-02 APG3590CN-G-03-JD SPRING RETAINER JF340-G-03 APG3590CN-G-04-JD PLATEN SPRING JF340-G-04 APG3590CN-G-05-JD STARTER DETENT JF340-G-05 APG3590CN-G-06-JD DETENT SPRING JF340-G-06 APG3590CN-G-07-JD RECOIL STARTER REEL...
  • Page 36 10,000W Propane Generator Fan Cover Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-H-01-JD SHROUD JF340-H-01 APG3590CN-H-02-JD FLANGE BOLT (M6 X 14) JF340-H-02 APG3590CN-H-03-JD FAN COVER COMP. JF340-H-03 APG3590CN-H-04-JD WIRE HARNESS CLIP JF340-H-04...
  • Page 37 10,000W Propane Generator Carburetor Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-I-01-JD TUBE CLIP JF3800-B-01 APG3590CN-I-02-JD TUBE A JF3800-B-02 APG3590CN-I-03-JD TUBE B JF3800-B-03 APG3590CN-I-04-JD WIPE HARNESS CLIP JF3800-B-04 APG3590CN-I-05-JD DASHPOT CHECK VALVE JF3800-B-05 APG3590CN-I-06-JD MANUAL CHOKE STAY ASSY JF3800-B-06 APG3590CN-I-07-JD...
  • Page 38 10,000W Propane Generator Flywheel Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-J-01-JD FLYWHEEL JF340E-J-01 APG3590CN-J-02-JD SPECIAL WOODRUFF KEY JF340-J-02 APG3590CN-J-03-JD COOLING FAN JF340-J-03 APG3590CN-J-04-JD STARTER PULLEY JF340-J-04 APG3590CN-J-05-JD FLYWHEEL NUT (M16) JF340-J-05...
  • Page 39 10,000W Propane Generator Ignition System Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-K-01-JD NOISE SUPPERSSOR CAP ASSY. JF340-K-01 APG3590CN-K-02-JD IGNITION COIL ASSY. JF340-K-02 APG3590CN-K-03-JD STOP SWITCH CORD JF340-K-03 APG3590CN-K-04-JD STOP SWITCH CORD HOLDER JF340-K-04 APG3590CN-K-05-JD FLANGE BOLT (M6 X 25)
  • Page 40 10,000W Propane Generator Starter Motor Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-L-01-JD UNIT STARTER MOTOR JF340-L-01 APG3590CN-L-02-JD CONTACTOR ASSY. JF340-L-02 APG3590CN-L-03-JD FLANGE BOLT (M8×35) JF340-L-03...
  • Page 41 10,000W Propane Generator Control Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-M-01-JD CONTROL ASSY. JF340-M-01B APG3590CN-M-02-JD CONTROL BASE COMP. JF340-M-02B APG3590CN-M-03-JD CONTROL ADJUSTING SPRING JF340-M-03 APG3590CN-M-04-JD PAN SCREW (M5 X 34) JF340-M-04 APG3590CN-M-05-JD FLANGE BOLT (M6 X 14) JF340-M-05 APG3590CN-M-06-JD...
  • Page 42 10,000W Propane Generator Muffler Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-N-01-JD FLANGE BOLT (M8 X 16) JD3800-B-01 APG3590CN-N-02-JD FLANGE BOLT (M6 X 12) JD3800-B-02 APG3590CN-N-03-JD MUFFLER STAY COMP. JD3800-B-03 APG3590CN-N-04-JD MUFFLER PROTECTOR SEAL JD3800-B-04 APG3590CN-N-05-JD MUFFLER SIDE PROTECTOR JD3800-B-05 APG3590CN-N-06-JD MUFF.
  • Page 43 10,000W Propane Generator Air Cleaner APA PART NO. DESCRIPTION PART NO. APG3590CN-O-01-JD AIR CLEANER COVER COMP JD3800-C-01 APG3590CN-O-02-JD AIR CLEANER ELEMENT JD3800-C-02 APG3590CN-O-03-JD FLANGE NUT (M5) JD3800-C-03 APG3590CN-O-04-JD AIR CLEANER SEPARATOR JD3800-C-04 APG3590CN-O-05-JD AIR CLEANER SEAL JD3800-C-05 APG3590CN-O-06-JD AIR CLEANER CASE COMP...
  • Page 44 10,000W Propane Generator APG3590CN-Q-01-JD APG3590CN-Q-02-JD APG3590CN-Q-03-JD APG3590CN-Q-04-JD APG3590CN-Q-05-JD APG3590CN-Q-06-JD APG3590CN-Q-07-JD APG3590CN-Q-08-JD APG3590CN-Q-09-JD APG3590CN-Q-10-JD APG3590CN-Q-11-JD APG3590CN-Q-12-JD APG3590CN-Q-13-JD...
  • Page 45 10,000W Propane Generator Frame Comp Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-R-01-JD FRAME COMP. JD6500ELPG-B-01 APG3590CN-R-02-JD BOTTOM RUBBER JD3800-F-05 APG3590CN-R-03-JD FLANGE NUT (M8) JD3800-F-04 APG3590CN-R-04-JD ARC COVER JD6500LPG-B-02 APG3590CN-R-05-JD FLANGE BOLT (M6X12) JD3500LPG-C-03 APG3590CN-R-06-JD FLANGE NUT (M6) JD3500LPG-B-04 APG3590CN-R-07-JD...
  • Page 46 10,000W Propane Generator Generator APA PART NO. DESCRIPTION PART NO. APG3590CN-S-01-JD STATOR COVER JD8000-D-01 APG3590CN-S-02-JD STATORASSY. JD8000-D-02 APG3590CN-S-03-JD COOLING FAN JD6500-G-03 APG3590CN-S-04-JD BRUSH ASSY. JD3800-G-04 APG3590CN-S-05-JD TAPPING SCREW JD3800-G-05 APG3590CN-S-06-JD RR HOUSING JD3800-G-06 APG3590CN-S-07-JD PAN SCREW JD3800-G-07 APG3590CN-S-08-JD FLANGE BOLT (M6X 179)
  • Page 47 10,000W Propane Generator Generator APA PART NO. DESCRIPTION PART NO. APG3590CN-S-18-JD HEX.BOLT (M5 X 20) JD3800-G-18 APG3590CN-S-19-JD VOLT CHANGE TERMINAL BR-AC-W JD3800-G-19 APG3590CN-S-20-JD PLAIN WASHER (5mm) JD3800-G-20 APG3590CN-S-21-JD HEX. NUT (M5) JD3800-G-21 APG3590CN-S-22-JD SPRING WASHER (5mm) JD3800-G-22 APG3590CN-S-23-JD CRANK CASE GROMMET...
  • Page 48 10,000W Propane Generator Wheel & Handle Assy. APA PART NO. DESCRIPTION PART NO. APG3590CN-T-01-JD COTTER PIN JD6500-T-01 APG3590CN-T-02-JD PLAIN WSHER JD6500-T-02 APG3590CN-T-03-JD WHEEL JD8000-T-03 APG3590CN-T-04-JD SHAFT JD8000-T-04 APG3590CN-T-05-JD FLANGE BOLT JD6500-T-05 APG3590CN-T-06-JD VIBRATION ABSORBER JD6500-T-06 APG3590CN-T-07-JD FLANGE NUT (M8) JD6500-T-07...

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