All-Power APG3008 Owner's Manual
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All-Power APG3008 Owner's Manual

3500 watt generator
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Summary of Contents for All-Power APG3008

  • Page 1 3500WATT G ENERATO...

  • Page 2: Table Of Contents

    3.5KWGenerator Tableof Contents Topic Page Safety Guidelines - Definitions General Precautions Specifications General Parts List Engine Parts List Installation Operation Inspection, Cleaning, and Maintenance Compliance Limited Warranty WARNING! READAND UNDERSTAND ALL SAFETYPRECAUTIONS IN THISMANUALBEFOREOPERATING. F AILURETOCOMPLYWITH INSTRUCTIONS IN THISMANUALCOULDRESULTIN PERSONAL INJURY,PROPERTY DAMAGE,AND/OR VOIDINGOF YOUR WARRANTY.

  • Page 3: Safety Guidelines- Definitions

    Owner's Manual Safety Guidelines- Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. WARNING! WARNINGS INDICA TEA CERTAINTY ORSTRONG POSSIBILITY OF PERSONAL INJURYOR DEATHIF INSTRUCTIONS ARE NOTFOLLOWED.

  • Page 4: General Precautions

    3.5KWGenerator General Precautions WARNING! FAILURETOFOLLOWTHESEINSTRUCTIONS CAN RESULTIN SEVEREINJURYORDEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON. CarbonMonoxide When this tool is running, ensure that the area is well ventilated.
  • Page 5 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPON- SIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 6 3.5KWGenerator General Precautions(cont'd) WorkArea Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...
  • Page 7 Owner's Manual General Precautions(cont'd) ElectricalSafety(cont'd) All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
  • Page 8 3.5KWGenerator General Precautions(cont'd) PersonalSafety(cont'd) • Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect the spark plug wWire when not in use. Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
  • Page 9 Owner's Manual General Precautions(cont'd) Servicing • Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact All Power America immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 10 3.5KWGenerator General Precautions(cont'd) Installation(cont'd) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. The generator weighs 1121bs.Two or more people should assist when moving or lifting this product.
  • Page 11 Owner's Manual General Precautions(cont'd) Mechanical(cont'd) • Do not operate the generator with safety guards removed. While the Generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts.
  • Page 12 3.5KWGenerator General Precautions(cont'd) ExtensionCord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Cord Lengths Nameplate Amps (@ full load) 0'-50' 50'-100' 100'-150' 150'-200' 5.1 -8...

  • Page 13: Specifications

    Owner's Manual Specifications AC electrical Current output 10/120VAC @ 27.5A, 60Hz 3,000 Continuous/rated wattage 3,500 Peak wattage Outlet two 110/120 VAC, 3-prong grounded DC electrical Current output 12VDC @ 10A Gasoline engine Horsepower Type 4-cycle OHV air-cooled recoil start Displacement 196cc Oil capacity 0.63 quart (0.6 liter)

  • Page 14: General Parts List

    3.5KWGenerator General Parts Listing ® ® ® ® This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements.
  • Page 15 Owner's Manual General Parts Listing(cont'd) Item Qty. Item Qty. Bolt w/Lock Bolt M4xl 6 Washer M6x12 Engine Power Cable Sheath Switch Control Panel Bolt M8x242 Voltmeter Bolt M6x172 Circuit Breaker Bolt M5x20 Outlet Connection Board DC Terminal Nut (M5) Ground Stator Connector DC Fuse...
  • Page 16 3.5KWGenerator General Parts Listing(cont'd) Item Qty. Item Qty. Spacer Frame Rub Washer Switch Box Cover Bushing Engine Fuel Valve Spark Arrestor...

  • Page 17: Engine Parts List

    Owner's Manual EngineParts Listing This list is provided for reference purposes only. All repairs and part replacement should be performed by a qualified technician. Some parts )lacements. may not be available as individual re...
  • Page 18 3.5KWGenerator EngineParts Listing(cont'd) Item Qty. Item Qty. Muffler Carburetor Assembly Cylinder Head Air Cleaner Case Bolt Cylinder Head Air Cleaner Seal Cover Bolt Cylinder Head Bolt M6 Cover Lock Nut Air Cleaner Cover Adjusting Screw Air Cleaner Element Rocker Arm Air Cleaner Separator Rocker Arm Bolt...
  • Page 19 Owner's Manual EngineParts Listing(cont'd) Item Qty. Item Qty. Exhaust Pipe Starting Case Stud Assy. Spark Plug Spiral Spring Valve Guide Starting Wheel Valve Spring Circlip Rocker Shaft Starting Ratchet Circlip Valve Stem Friction Plate Protector Screw Cylinder Head Cover Cover Packing Governor Spring Starter Pulley Bolt...
  • Page 20 3.5KWGenerator EngineParts Listing(cont'd) Item Qty. Item Qty. Plug M10x15 Camshaft Assy. Plug Washer Locating Pin Oil Alert Oil Seal Bolt (M6) Connecting Rod Bolt Crankshaft Connecting Rod Crankshaft Gear Connecting Rod Oil Dipstick Piston Oil Dipstick Seal Compression Ring Ring l Gear Casing Compression Ring II...

  • Page 21: Installation

    Owner's Manual Installation ® Note: Prior to powering tools and equipment, make sure the generator's rated voltage, wattage, and amperage capacity (115V-20AMPs) is adequate to supply all electrical loads that the un# will power. If powering exceeds the generator's capacity, # may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 22 3.5KWGenerator Installation(cont'd) Supportand Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 23: Operation

    Owner's Manual Operation ® Note: The parts fistings above are helpful for locating the controls mentioned below. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH APPROXIMA TEL Y ¾ (0.63) QUART OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
  • Page 24 3.5KWGenerator Operation(cont'd) Starting Make sure the electrical powered tools/equipment that will be used are not plugged into the generator while the engine is started. Turn the 120 volt AC circuit breaker to its "ON" position. Open the fuel valve (40). Close the choke lever (21A) to about 1/8"...
  • Page 25 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPON- SIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 26 3.5KWGenerator Operation(cont'd) Powering12Volt DC toolsAnd Equipment: Prior to powering a tool or equipment, make sure the generator's rated voltage, and amperage capacity (12VDC @ 10 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 27: Inspection,Cleaning,And Maintenance

    Owner's Manual Inspection,Cleaning,and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS "OFF" POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 28 3.5KWGenerator Inspection,Cleaning,and Maintenance • Spark arrestor maintenance: 1) unscrew screw from the end of muffler. 2) Remove the spark arrestor. 3) Use a wire brush to remove carbon deposits from spark arrestor screen • If the generator has been running, the muffler will be very hot. Allow it to cool before proceeding.

  • Page 29: Compliance

    Owner's Manual Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, DC 20460 2004 Model Year Certificate of Conformity • Manufacturer: Jiangsu Jiangdong Group Co. Ltd. • Certificate Number: JDG-NRSI-04-01 • Effective Date: 2/10/2004 • Date Issued: 2/10/2004 Merrylin Zaw-Mon, Director, Certification and Compliance Division, Office of Transportation and Air Quality.

  • Page 30: Limited Warranty

    Owner's Manual Limited Warranty All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free froln defects in material and worklnanship one year from the date of purchase. All products covered by this limited warranty...
  • Page 31 3.5KW Generator Limited Warranty (cont'd) THIS WARRANTY DOES NOT COVER: Merchandise sold as reconditioned, used as rental equipment, or floor or display models. Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals,...

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