Alternator; Alternator Belt - Life Fitness 9500 Series Service Manual

Cross-trainers
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Life Fitness Model 9500 Series Cross-Trainers
How To... Replace Alternator
Tools Required: Torx key, or Standard flat screwdriver, Socket Set, Hex Key Set
1. Turn power OFF at the On/Off switch and unplug line cord from electrical outlet.
2. Remove HOOD SHROUD ASSEMBLY. (See "How To ...")
NOTE: NOTE THE POSITION OF WIRE CONNECTIONS ON ALTERNATOR BEFORE REMOVAL.
3. Disconnect WIRE CONNECTION (5) from the ALTERNATOR ASSEMBLY.
7. Carefully place the new ALTERNATOR into position and reverse step 1 through 7 to return all parts to their
proper position.
HELPFUL HINT: TO ADJUST THE ALTERNATOR BELT TENSION, POSITION A WEDGE TOOL AGAINST
THE FRAME BRACKET UNDER THE ALTERNATOR. IF GAUGES ARE AVAILABLE TENSION A NEW BELT
TO 70-80 FT/LB., 60-70 FT/LB. FOR OLD. IF GAUGES NOT AVAILABLE TENSION TO 1/4" DEFLECTION.
4. Using a wrench (1/2") loosen and
remove the TENSIONING BOLT from
the ALTERNATOR BRACKET STRAP.
5. Using two wrenches (3/4"), loosen
the ALTERNATOR PIVOT MOUNTING
BOLT and NUT. Carefully remove the
ALTERNATOR BELT and set aside.
6. With the ALTERNATOR BELT
removed, carefully remove the
ALTERNATOR PIVOT MOUNTING BOLT, WASHER and NUT securing the
ALTERNATOR ASSEMBLY to the FRAME.
15

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