Life Fitness 95L Service Manual
  1. Manuals
  2. Brands
  3. Life Fitness Manuals
  4. Elliptical Trainer
  5. 95L
  6. Service manual

Life Fitness 95L Service Manual

Summit trainers
Hide thumbs Also See for 95L:
Table of Contents

Advertisement

Quick Links

Models 95L, 95LWEZ, and 95LE
Summit Trainers
Customer Support Services
SERVICE MANUAL

Advertisement

Table of Contents
loading

Related Manuals for Life Fitness 95L

Summary of Contents for Life Fitness 95L

  • Page 1 Models 95L, 95LWEZ, and 95LE Summit Trainers Customer Support Services SERVICE MANUAL...

  • Page 3: Table Of Contents

    Models 95L, 95LWEZ, and 95LE Summit Trainers Table of Contents TABLE OF CONTENTS INTRODUCTION ......................5 USING THIS MANUAL.....................7 CONTACTING CUSTOMER SUPPORT ................9 THEORY OF OPERATION ..................11 TERMINOLOGY....................13 TROUBLESHOOTING ....................15 Noisy operation .................... 17 Burning odor ....................17 Pedals locked ....................
  • Page 4 Models 95L, 95LWEZ, and 95LE Summit Trainers Table of Contents TABLE OF CONTENTS LED DIAGNOSTICS - CONTINUED TEST/SERVICE – LANGUAGE .................. 43 TEST/SERVICE – MAX PROGRAM DURATION ..............44 TEST/SERVICE – ENGLISH/METRIC UNITS..............45 TEST/SERVICE – WATTS DISPLAY ENABLE/DISABLE ............46 TEST/SERVICE –...
  • Page 5 HOW TO… REPLACE THE REED SWITCH AND BRACKET ASSEMBLY ........115 HOW TO… REPLACE THE CLUTCH SPROCKETS............116 HOW TO… REPLACE THE CLUTCH SHAFT BEARING HOUSING ..........118 ELECTRONICS .....................121 WIRING BLOCK DIAGRAM – MODEL 95L AND 95LWEZ ............123 WIRING BLOCK DIAGRAM – MODEL 95LE ..............124 INDEX.......................125...
  • Page 6 Models 95L, 95LWEZ, and 95LE Summit Trainers Table of Contents...

  • Page 7: Introduction

    Models 95L, 95LWEZ, and 95LE Summit Trainers INTRODUCTION...

  • Page 9: Using This Manual

    Models 95L, 95LWEZ, and 95LE Summit Trainers Using this Manual USING THIS MANUAL This service manual is applicable to Life Fitness Models 95L, 95LWEZ, and 95LE Summit Trainers. Information in this manual represents typical configurations and may differ slightly from actual equipment. The manual provides recommendations for safe and efficient approaches to service situations.
  • Page 10 Models 95L, 95LWEZ, and 95LE Summit Trainers Using This Manual...

  • Page 11: Contacting Customer Support

    Models 95L, 95LWEZ, and 95LE Summit Trainers Contacting Customer Support CONTACTING CUSTOMER SUPPORT To speed Life Fitness Customer Support Service’s response, please be prepared to provide the following information to the phone technician: x Model number x Serial number (a 3-letter, 6-number sequence)
  • Page 12 Models 95L, 95LWEZ, and 95LE Summit Trainers Contacting Customer Support...

  • Page 13: Theory Of Operation

    Models 95L, 95LWEZ, and 95LE Summit Trainers Theory of Operation THEORY OF OPERATION The electronic system on the Summit Trainer consists of four main functional blocks: 1) the console, 2) HR (heart rate) telemetry, and 3) the alternator, power control board, and load, and 4) Lifepulse™ contact HR. The following is a...
  • Page 14 Models 95L, 95LWEZ, and 95LE Summit Trainers Theory of Operation...

  • Page 15: Terminology

    Models 95L, 95LWEZ, and 95LE Summit Trainers Terminology TERMINOLOGY The following words and acronyms are used throughout this manual. Take time to familiarize yourself with them. Term Definition Plugs and sockets used to link wires and components in connectors electrical circuits...
  • Page 16 Models 95L, 95LWEZ, and 95LE Summit Trainers Terminology...

  • Page 17: Troubleshooting

    Models 95L, 95LWEZ, and 95LE Summit Trainers TROUBLESHOOTING...

  • Page 19: Noisy Operation

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions Noisy operation Clutch shaft bearings Replace bearing housing assembly. worn excessively Clutch pulley bearings Inspect clutch pulley bearings for worn excessively excessive wear or binding. Replace clutch pulley and bearings.

  • Page 20: No Power

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions No power Faulty battery Verify battery pack voltage is at least 6.3 VDC. Replace battery pack. Faulty reed switch Position magnet away from reed switch. Verify continuity between pins #2 and #3.
  • Page 21 Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions Display console will not Faulty reed switch Position magnet away from illuminate reed switch. Verify continuity between pins #2 and #3. Verify an open connection between pins #1 and #3.

  • Page 22: Console Dim

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions Display console dim Faulty display console Verify voltages at display console connections. Substitute a working display console. Replace display console. Faulty alternator control board Verify connections between display console and alternator control board.

  • Page 23: Heart Rate Inoperative

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions Verify connections between Heart rate inoperative Faulty connection £ display console and Lifepulse sensors. Enter Diagnostics and perform the Lifepulse test. Repair connections. Verify Lifepulse sensors are Faulty Lifepulse sensors functioning correctly.

  • Page 24: Unit Pauses Unexpectedly

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions Enable telemetry. Telemetry inoperative Telemetry option disabled (continued) Move to within 3 feet (1 meter) User is out of monitoring range of receiver. Unit pauses unexpectedly...

  • Page 25: Load Resistance Varies During Operation, Continued

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions Load resistance varies during Faulty alternator control board Verify connections between operation display console and alternator control board. Substitute a working alternator control board. Replace alternator control board.

  • Page 26: Lcd Screen Illuminated But Blank

    Models 95L, 95LWEZ, and 95LE Summit Trainers Troubleshooting TROUBLESHOOTING Symptom Probable Causes Corrective Actions LCD screen illuminated but Faulty LCD backlight Replace touchscreen. blank Faulty backlight power inverter Replace inverter board. Faulty LCD screen Replace touchscreen. Faulty computer board Replace computer board.

  • Page 27: Led Diagnostics

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED DIAGNOSTICS...

  • Page 29: 95L Display Console

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics 95L DISPLAY CONSOLE...

  • Page 30: 95Lwez Display Console

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics 95LWEZ DISPLAY CONSOLE All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample T ext to print...

  • Page 31: 95Le Display Console

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics 95LE DISPLAY CONSOLE...

  • Page 32: Diagnostics Map

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics DIAGNOSTICS MAP Optional Setting Test/Service Max Duration All LEDs On Display Test Keypad Test Units Walking LED Test Field Duty Cycle Watts Display Miscellaneous 1 METS Display System Voltage Miscellaneous 2 Alt.

  • Page 33: Entry Level

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics ENTRY LEVEL CODE VER - All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 34: Test/Service All Leds And Keypad Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE ALL LEDS AND KEYPAD TEST Displayed XXXXXXXXXXXXXXX All LED's and Display Windows Character are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black...

  • Page 35: Test/Service - Walking Led Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – WALKING LED TEST All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 36: Test/Service - Miscellaneous Test 1

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – MISCELLANEOUS TEST 1 XXX XXX XX XXX All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black...

  • Page 37: Test/Service - Miscellaneous Test 2

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – MISCELLANEOUS TEST 2 XXX XXX XX XXX All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black...

  • Page 38: Test/Service - Port I-O Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – PORT I/0 TEST RELAY KICK All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 39: Test/Service - Lifepulse Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE - LIFEPULSE TEST All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample T ext to print...

  • Page 40: Test/Service - Csafe Network Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – CSAFE NETWORK TEST NOT CONNECTED All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 41: Test/Service - Eeprom Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – EEPROM TEST EEPROM TEST All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 42: Test/Service - Telemetry Enable/Disable

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – TELEMETRY ENABLE/DISABLE TELEMETRY ON All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 43: Test/Service - System Beeps On/Off

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – SYSTEM BEEPS ON/OFF SYSTEM BEEPS ON All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 44: Test/Service - Ez Keypad No/Yes

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – EZ KEYPAD NO/YES EZ KEYPAD NO/YES All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 45: Test/Service - Language

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – LANGUAGE LANGUAGE All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample T ext to print...

  • Page 46: Test/Service - Max Program Duration

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – MAX PROGRAM DURATION MAX DURATION 60 All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 47: Test/Service - English/Metric Units

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – ENGLISH/METRIC UNITS ENGLISH UNITS All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 48: Test/Service - Watts Display Enable/Disable

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – WATTS DISPLAY ENABLE/DISABLE WATT DISPLAY ON All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 49: Test/Service - Mets Display Enable/Disable

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – METS DISPLAY ENABLE/DISABLE METS DISPLAY ON All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 50: Test/Service - Cal/Hr Display Enable/Disable

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – CAL/HR DISPLAY ENABLE/DISABLE CAL/H DISP. All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 51: Test/Service - Total Hours And Statistics

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – TOTAL HOURS AND STATISTICS AVAILABLE PROGRAMS HOUR All LED's and Display Windows are tinted #10027 Black HOUR* or approved equivalent sample DIST** X-REV QUICK START All LED's and Display Windows...

  • Page 52: Test/Service - Entertainment Controls On/Off

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – ENTERTAINMENT CONTROLS ON/OFF ENTERTAIN All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 53: Test/Service - Language Select On/Off

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – LANGUAGE SELECT ON/OFF LANGUAGE All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 54: Test/Service - Photo Shoot

    Models 95L, 95LWEZ, and 95LE Summit Trainers LED Diagnostics TEST/SERVICE – PHOTO SHOOT 1.09 All LED's and Display Windows are tinted #10027 Black or approved equivalent sample All LED's and Display Windows are tinted #10027 Black or approved equivalent sample...

  • Page 55: Lcd Diagnostics

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD DIAGNOSTICS...

  • Page 57: Welcome Screen

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics WELCOME SCREEN The Welcome Screen appears immediately after power-up and when then unit is not in use. Touching the screen will bring up the Workout Selection screen.

  • Page 58: Workout Selection Screen

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics WORKOUT SELECTION SCREEN Life Fitness Icon Cool Down To enter the Systems Option Menu from the Workout Selection Screen, hold down the COOLDOWN key and double-tap the Life Fitness icon. After entering the System Options, the Main Menu will appear. Refer to the Operator’s...

  • Page 59: Systems Options - Main Menu

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics SYSTEMS OPTIONS – MAIN MENU The System Options – Main Menu selections allow access to the System Test Menu, Information Menu, and Configuration Menu. Press the Exit key to return to the Workout Selection Screen.

  • Page 60: System Test Menu

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics SYSTEM TEST MENU The System Test Menu allows access to the Systems Diagnostics, Telemetry Test, Lifepulse Test, CSAFE Network Test, and EEPROM Test screens. Press the Exit key to return to the System Options – Main Menu screen.

  • Page 61: System Diagnostics

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics SYSTEM DIAGNOSTICS The System Diagnostics screen allows access to this information: SYSTEM VOLTAGE system voltage (at the console) ALTERNATOR VOLTAGE voltage output from the alternator pedal lever RPMs from the alternator...

  • Page 62: Test Engineering

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics TEST ENGINEERING All status windows on this screen should display OFF and should be changed only at the direction of Life Fitness Customer Support. Press the BACK key to return to the System Diagnostics screen.

  • Page 63: Telemetry Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics TELEMETRY TEST The circles in the Telemetry box indicate whether Telemetry is enabled or disabled. Telemetry can be toggled on and off by pressing the corresponding circle. When Telemetry is enabled, the user’s heart rate is displayed in the Heart Rate Value window.

  • Page 64: Lifepulse Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics LIFEPULSE TEST The Lifepulse can be tested manually. The system displays a “hands on” reading when it detects the user’s hands on the Lifepulse sensors. Detecting both left and right “hands on” conditions activates a timer (displayed in the Acquisition Time window).

  • Page 65: Csafe Network Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics CSAFE NETWORK TEST This test will allow the user to verify that the Summit Trainer’s connectivity features are functioning properly. Follow the on-screen instructions to perform the CSAFE loopback test. The responses “Ready,” “Running,” and either “Pass” or “Fail” will appear in the Test Log window.

  • Page 66: Eeprom Test

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics EEPROM TEST Press the EEPROM INTERNAL TEST key to test the EEPROM on the single board computer. Press the EEPROM EXTERNAL TEST key to test the interface board’s EEPROM. In either test, a PASS message indicates a good EEPROM.

  • Page 67: Information Menu

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics INFORMATION MENU The Information Menu screen allows access to this information: historical data regarding individual workout program usage and critical system STATISTICS power levels SOFTWARE VERSIONS information about current software versions...

  • Page 68: Information Statistics

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics INFORMATION STATISTICS Statistics such as total hours of use and hours of use per program can be seen on this screen. Press the BACK key to return to the Systems Options – Main Menu screen. Press the MAIN...

  • Page 69: Software Versions

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics SOFTWARE VERSIONS This screen displays the unit’s current software versions and, where applicable, their corresponding Life Fitness part numbers. Press the BACK key to return to the Systems Options – Main Menu screen. Press the MAIN...

  • Page 70: System Errors

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics SYSTEM ERRORS System errors that have been logged into the unit’s memory can be seen on this screen. Press the BACK key to return to the Systems Options – Main Menu screen. Press the MAIN...

  • Page 71: Usage Log Report

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics USAGE LOG REPORT The Usage Log Report allows the user to see detailed information regarding the RPMs used at various levels. Press the BACK key to return to the Systems Options – Main Menu screen. Press the MAIN...

  • Page 72: Configuration Menu

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics CONFIGURATION MENU The Configuration Menu screen allows access to this information: supervisory workout MANAGER parameter setup critical system parameter MANUFACTURER setup Television configuration TOUCHSCREEN touchscreen proximity CONFIGURATION calibration Press the BACK key to return to the Systems Options – Main Menu screen. Press the MAIN...

  • Page 73: Manager's Configuration

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics MANAGER’S CONFIGURATION The Configuration Menu screen allows access to this information: Allows the manager to set the maximum workout time between 1 and 99 MAXIMUM WORKOUT DURATION minutes (the default is 60 minutes). Times can be modified with the UP ARROW and DOWN ARROW keys.

  • Page 74: Custom Message Setup

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics CUSTOM MESSAGE SETUP This section allows the user to display a custom message on the Welcome screen. To create or change a custom message: enter the Manager’s Configuration, enable Custom Message, and select Custom Message Setup. Enter the message using the on-screen keyboard shown in the illustration.

  • Page 75: Manufacturer's Configuration Menu

    LCD Diagnostics MANUFACTURER’S CONFIGURATION MENU Access to this screen is available only to certified Life Fitness technicians. Press the BACK key to return to the Systems Options – Main Menu screen. Press the MAIN MENU key to return to the unit’s main menu.

  • Page 76: Tv Setup

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics TV SETUP The TV Setup mode allows adjustment of the screen’s brightness, contrast, saturation, and hue. TV format, antenna setup, and channel setup are also chosen here. To set up channels: In CHANNEL SETUP, select AUTO, then press START.

  • Page 77: Max Volume Setup

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics MAX VOLUME SETUP The unit’s volume is adjusted at this screen. Headphones must be used for this function. The upper set of arrow keys adjust the unit’s volume capacity. This allows managers to compensate for the average ambient noise levels in their clubs.

  • Page 78: Touchscreen Configuration

    Models 95L, 95LWEZ, and 95LE Summit Trainers LCD Diagnostics TOUCHSCREEN CONFIGURATION Entry into this screen will allow the user to reconfigure the touchscreen. The display will show a blank screen with a plus sign (+) in the middle. Follow the directions at the top of the screen to properly reconfigure the touchscreen.
  • Page 79 Models 95L, 95LWEZ, and 95LE Summit Trainers HOW TO… SERVICE & REPAIR GUIDES...

  • Page 81: How To... Replace The Console Support Cover

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE SUPPORT COVER Tool required: Phillips screwdriver Estimated repair time: 10 minutes 1. Remove the console support cap by squeezing the sides Console and pulling it away from the Support console support.

  • Page 82: How To... Replace The Console Assembly

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE ASSEMBLY Tools required: Phillips screwdriver Estimated repair time: 15 minutes 1. Remove the console support Console cover (see “How To…” on Support page 79). 2. Remove the four Phillips...

  • Page 83: How To... Replace The Accessory Tray

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE ACCESSORY TRAY Tools required: Phillips screwdriver, T-40 Torx bit, ratchet Estimated repair time: 15 minutes 1. Remove the console support cover (see “How To…” on page 79).

  • Page 84: How To... Replace The Console Support Bracket

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE SUPPORT BRACKET Tools required: Phillips screwdriver, T-45 Torx bit, ratchet Estimated repair time: 15 minutes 1. Remove the console Accessory support cover (see “How Tray To…” on page 79).

  • Page 85: How To... Replace The Outer Deadshaft Covers

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE OUTER DEADSHAFT COVERS Tool required: Phillips screwdriver Estimated repair time: 10 minutes 1. Remove the two screws that secure the outer deadshaft covers to each other. 2. Use the same screws to install the new deadshaft covers.

  • Page 86: How To... Replace The Handlebar With Grip

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE HANDLEBAR WITH GRIP Tools required: Phillips screwdriver, T-45 Torx bit, ratchet with extension Estimated repair time: 30 minutes Handlebar with Grip 1. Remove the Outer deadshaft covers (see “How To...” on page 83).

  • Page 87: How To... Replace The Lifepulse Sensors

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE LIFEPULSE SENSORS Tool required: Phillips screwdriver Estimated repair time: 30 minutes 1. Remove the two screws that secure the Lifepulse sensors to the bullhorn. 2. Disconnect the heart rate cable from the Lifepulse sensors.
  • Page 88 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REMOVE THE MAIN SHROUDS Tools required: Phillips screwdriver Estimated repair time: 15 minutes 1. Remove the six screws that secure either of the main shrouds to the frame. 2. Remove that shroud.

  • Page 89: How To... Replace The Lower Track Cover

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE LOWER TRACK COVER Tools required: Phillips screwdriver, 13mm socket, ratchet Estimated repair time: 15 minutes 1. Remove the main shrouds. (see the “How To …” on page 86).

  • Page 90: How To... Replace The Handrail Assembly

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE HANDRAIL ASSEMBLY Tools required: Phillips screwdriver, T-27 and T40 Torx bits, ratchet Estimated repair time: 30 minutes 1. Remove the console support cover ( see “How To…” on page 79).

  • Page 91: How To... Replace The Console Cable Assembly

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY Tools required: Phillips screwdriver, fish tape, needle-nose pliers Estimated repair time: 30 minutes 1. Remove the main shroud assembly (see “How To...” on page 86).
  • Page 92 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONSOLE CABLE ASSEMBLY - CONTINUED 8. Fasten the 16-pin console connector end of the new cable to the fish tape with electrical tape as shown. 9. Use the fish tape to feed the console cable up through the frame and monocolumn.

  • Page 93: How To... Replace The Rear Step Assembly

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE REAR STEP ASSEMBLY Tools required: Phillips screwdriver, socket, extension, ratchet Estimated repair time: 15 minutes 1. Remove the two Phillips screws that secure the bullhorn covers to the bullhorns.
  • Page 94 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE OUTER ROCKER ARM COVER Tools required: Phillips screwdriver Estimated repair time: 10 minutes 1. Remove the two Phillips screws that secure the outer rocker cover to the...
  • Page 95 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE LEVER JOINT COVER ASSEMBLY Tools required: Phillips screwdriver Estimated repair time: 15 minutes 1. Remove the outer rocker arm cover (See “How To…” on page 92). 2. Remove the two Phillips screws that secure the lever joint cover bracket to the rocker arm.

  • Page 96: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE RIGHT AND LEFT CLEVIS COVER ASSEMBLIES Tools required: Phillips screwdriver, T-40 Torx bit, ratchet, snap ring pliers Estimated repair time: 30 minutes 1. Remove the rocker arm cover (see “How to…” on page 92).

  • Page 97: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE MONOCOLUMN Tool required: Phillips screwdriver, 13mm socket, ratchet Estimated repair time: 45 minutes 1. Remove the console support cover (See “How To…” on page 79). 2. Remove the console (see “How To…” on page 80).

  • Page 98: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE ROCKER ARM Tools required: Phillips screwdriver, T45 Torx bit, snap ring pliers Estimated repair time: 30 minutes 1. Remove the outer Rear Mounting Deadshaft deadshaft covers (see...

  • Page 99: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE PEDAL Tools required: Phillips screwdriver, Allen wrench, 13mm Torx bit Estimated repair time: 20 minutes 1. Remove the six Torx bolts that secure the pedal adaptor to the truck assembly.

  • Page 100: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE PEDAL TRACK COVER Tools required: Phillips screwdriver, metric Allen set Estimated repair time: 20 minutes Allen Screws (2), 1. Remove the main shroud assembly (see torque to “How To...”...

  • Page 101: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE PEDAL TRUCK ASSEMBLY Tools required: M5 and M6 Allen wrenches,13mm socket, extension, ratchet Estimated repair time: 1½ hours 1. Remove the main shrouds (see “How To…” on page 86).

  • Page 102: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE PEDAL TRUCK ASSEMBLY - CONTINUED 5. Remove the pedal track cover (see the “How To…” on page 98). 6. Remove the pedal adaptor from the pedal extrusion.

  • Page 103: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE PEDAL TRUCK ASSEMBLY - CONTINUED 11. Remove the outside and front Allen bolt from the pedal tube clamp bracket. 12. Loosen the three bottom pedal tube clamp bolts.

  • Page 104: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CONTROL LINK ASSEMBLY Tools required: Phillips screwdriver, metric Allen set, snap ring pliers Estimated repair time: 30 minutes 1. Remove the main shroud assembly (see “How To...” on page 86).

  • Page 105: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REMOVE THE WHEELS Tools required: wire cutters or pliers Estimated repair time: 10 minutes 1. Remove one of the pushnuts from one end of the wheel shaft assembly. 2. Slide the wheel off the shaft.

  • Page 106: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE UPPER BELT Tools required: Phillips screwdriver, 13mm socket, ½” socket, extension, ½” open-end wrench, ratchet Estimated repair time: 30 minutes 1. Remove the main shroud assembly (see “How Tension To...”...

  • Page 107: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE UPPER BELT - CONTINUED 7. Remove the two hex bolts Upper Belt that secure one end of the upper belt to the pedal truck assembly. 8. Remove the two hex bolts...

  • Page 108: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE LOWER BELT Tools required: Phillips screwdriver, 13mm socket, ½” socket, ratchet Estimated repair time: 30 minutes 1. Remove the main shroud assembly Lower Belt (see “How To...” on page 86).

  • Page 109: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE 6V BATTERY Tools required: Phillips screwdriver, T27 Torx bit, extension, ratchet Estimated repair time: 20 minutes 1. Remove the user’s right side main shroud assembly (see “How To...” on page 86).

  • Page 110: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE POWER CONTROL BOARD Tool required: Phillips screwdriver Estimated repair time: 20 minutes 1. Remove the main shrouds (see “How To...” on page 86). 2. Identify and tag wiring at Mounting Plate the power control board.

  • Page 111: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE FLEXONIC BELTS Tools required: Phillips screwdriver Estimated repair time: 20 minutes 1. Remove the main shrouds (see “How To...” on page 86). 2. Walk either of the Flexonic...

  • Page 112: How To... Replace The Poly-V Pulleys

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE POLY-V PULLEYS Tool required: Phillips screwdriver, T-27 Torx bit, ratchet, metric Allen set Estimated repair time: 30 minutes 1. Remove the main shrouds (see “How To...” on page 86).
  • Page 113 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CLUTCH PULLEY ASSEMBLY Tools required: Phillips screwdriver, T-27 Torx bit, ratchet, metric Allen set Estimated repair time: 30 minutes 1. Remove the main shrouds (see “How To…” on page 86).

  • Page 114: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE ALTERNATOR Tools required: Phillips screwdriver, 3/8” nut driver, metric socket set, standard socket set Estimated repair time: 30 minutes 1. Remove the Main Shrouds (see Hex Bolt, “How To...”...

  • Page 115: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE SPRINGS Tools required: Phillips screwdriver, 13mm socket, ratchet, metric Allen set Estimated repair time: 30 minutes Pedal 1. Remove the main shrouds Truck (see “How To…” on page 86).
  • Page 116 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE RESISTOR BRACKET ASSEMBLY Tools required: Phillips screwdriver, 3/8” nut driver, standard socket set Estimated repair time: 20 minutes 1. Remove the users’ right main shroud (see “How To...” on page 86).

  • Page 117: How To

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE REED SWITCH AND BRACKET ASSEMBLY Tools required: Phillips screwdriver, T-27 Torx bit, ratchet Estimated repair time: 20 minutes 1. Remove the main shrouds (see Torx Screws (2), “How To...”...
  • Page 118 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CLUTCH SPROCKETS Tools required: Phillips screwdriver, 13mm socket, ratchet, metric Allen set, snap ring pliers Estimated repair time: 30 minutes 1. Remove the main Snap shrouds (see “How Ring To…”...
  • Page 119 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CLUTCH SPROCKETS - CONTINUED 13. Reinstall the Poly-V pulley. 14. Tighten the tensioning bolt until the tension bracket returns to original position. 15. Tighten the tension bracket mounting bolts.

  • Page 120: How To... Replace The Clutch Shaft Bearing Housing

    Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CLUTCH SHAFT BEARING HOUSING Tools required: Phillips screwdriver, ¾” socket, ratchet, metric Allen set, ¾” box wrench, snap ring pliers Estimated repair time: 30 minutes 1. Remove the main shrouds (see “How To…” on page 86).
  • Page 121 Models 95L, 95LWEZ, and 95LE Summit Trainers How To… HOW TO… REPLACE THE CLUTCH SHAFT BEARING HOUSING (CONT’D) 10. Slide the user’s left clutch sprocket off the clutch shaft. 11. Remove a second set of thrust washer and hardened washer. Note the orientation of Thrust and hardened washers so they may be reassembled in the proper order.
  • Page 122 Models 95L, 95LWEZ, and 95LE Summit Trainers How To…...

  • Page 123: Electronics

    Models 95L, 95LWEZ, and 95LE Summit Trainers ELECTRONICS...

  • Page 125: Wiring Block Diagram – Model 95L And 95Lwez

    Models 95L, 95LWEZ, and 95LE Summit Trainers Electronics WIRING BLOCK DIAGRAM – MODEL 95L AND 95LWEZ...

  • Page 126: Wiring Block Diagram – Model 95Le

    Models 95L, 95LWEZ, and 95LE Summit Trainers Electronics WIRING BLOCK DIAGRAM – MODEL 95LE Heart Rate Cable in User Arm L or R Coax Cable...

  • Page 127: Index

    Models 95L, 95LWEZ, and 95LE Summit Trainers INDEX...
  • Page 129 Models 95L, 95LEZ, and 95LE Linear Incline Fit Trainers Index INDEX console will not illuminate, 19 accessory tray, 81 cable, unable to receive console illuminates, then ACQUISITION TIME stations using, 23 goes dark, 20 window, 62 cal/hr display, enable/ console support bracket,...
  • Page 130 Models 95L, 95LEZ, and 95LE Linear Incline Fit Trainers Index INDEX INDEX headphone jack cable, keypad diagnostic, 23 keypad test, 20, 32 EEPROM, 13 headphones, 75 keypad value, 59 EEPROM test, 39 headphones, no audio to, EEPROM test, external, heart display, 37...
  • Page 131 Models 95L, 95LEZ, and 95LE Linear Incline Fit Trainers Index INDEX manager's configuration, pauses unexpectedly, reed switch RPM, 34, 35, 70, 71 unit, 22 MANUAL program, 49 PCB, 11, 13 reed switch and bracket manufacturer's pedal lever RPM, 59 assembly, 115...
  • Page 132 Models 95L, 95LEZ, and 95LE Linear Incline Fit Trainers Index INDEX system errors, 65, 68 touchscreen watts display system options, main configuration, 70, 76 enable/disable, 46 menu, 57 touchscreen doesn’t watts equivalent, 46 system test menu, 58 respond to touch, 24...
  • Page 134 © 2000 Life Fitness, a division of Brunswick Corporation. All rights reserved. Life Fitness, Lifecycle, and Lifepulse are registered trademarks. Heart Rate Zone Training and RELY ON IT are trademarks of Brunswick Corporation. Polar is a registered trademark of Polar Electro, Inc.

This manual is also suitable for:

95lwez95le

Table of Contents